Commit Graph

92 Commits

Author SHA1 Message Date
Kevin O'Connor ccc8fe2fc5 itersolve: Convert iterative solver to use "secant method"
The previous code calculates each step time via an "exponential
search" followed by a "false position with Illinois algorithm" search.
Replace with a "secant method" with "bounds check" search.  This
simplifies the code, improves the performance, and does a better job
of finding steps near a direction change.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-11-02 12:07:23 -05:00
Kevin O'Connor aaf3dc6ac3 serialqueue: Fix registration of serial fd in debug mode
When in debug output mode, make sure to register the fd correctly.
Otherwise, the poll() call will use the 0 fd which could cause random
results.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-10-30 14:02:12 -04:00
Kevin O'Connor 1b6b7fc58c kin_extruder: Fix numerical stability when using pressure advance
Avoid using the absolute E position when calculating pressure advance
as that position can grow arbitrarily large, which can result in
"numerical stability" problems.  That instability could eventually
lead to internal errors during step compression.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-10-23 22:59:20 -04:00
Kevin O'Connor 04f9f1b44e chelper: Add missing serialqueue_set_receive_window() def to serialqueue.h
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-09-26 20:15:33 -04:00
Kevin O'Connor 04b822c3aa chelper: Use standard C type definition for pyhelper_logging_callback
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-09-26 20:15:21 -04:00
Kevin O'Connor 73b78af6b2 chelper: Rework check for building C code
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-09-26 20:15:10 -04:00
Kevin O'Connor a92d995727 chelper: Set compiler flags to never use "x387" floating point math
The default on X86 32bit machines is to use 80bit floating point math
(as found in the ancient "387 coprocessor").  This can cause numerical
stability problems.  Set the compiler flags to make sure the newer SSE
math is always used on X86.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-09-15 17:12:53 -04:00
Kevin O'Connor a7defdcad0 kin_shaper: Fix check for optimized X or Y only calculations
The optimized version is only available if it's the only axis used.
This fixes input_shaper on corexz.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-08-30 12:32:11 -04:00
Kevin O'Connor 08ddf25cf3 kin_shaper: Add an init_shaper() helper function
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-08-30 12:32:11 -04:00
Kevin O'Connor d28e148ddc kin_shaper: Group shaper setup code together
No code changes - just code movement.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-08-30 12:32:11 -04:00
Kevin O'Connor 0e21188cb2 kin_shaper: Allocate space for maximum number of shaper pulses in advance
Combine the shaper pulses and count of those pulses into a `struct
shaper_pulses`.  Allocate space for the maximum number of pulses in
`struct input_shaper`.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-08-30 11:30:39 -04:00
Kevin O'Connor ea5e76746a itersolve: Use stricter completion check in itersolve_find_step()
Use a more strict check for determining if the iterative solver has
correctly found a step - the guess must be within 1 picometer of the
target or correct to within 1 nanosecond.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-08-08 11:59:19 -04:00
Kevin O'Connor 513582afc4 itersolve: Enhance "false position" method with "illinois algorithm"
This prevents some cases where the iterative solver fails to converge
in a reasonable time, causing "no next step" errors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-08-08 10:58:20 -04:00
Voron 9213646c63
corexz: Add CoreXZ kinematics (#3129)
Add a CoreXZ kinematics

Signed-off-by: Maks Zolin <mzolin@vorondesign.com>
2020-07-30 12:42:23 -04:00
Dmitry Butyugin 5dc0c8aac0 input_shaper: Fixed C module compilation on older gnu90 compilers
For example, Raspbian GNU/Linux 8 (jessie) uses an old GCC version 4.9.2
which uses -std=gnu90 by default.

Signed-off-by: Dmitry Butyugin <dmbutyugin@google.com>
2020-07-07 17:50:51 -04:00
Dmitry Butyugin 4bdc11a8b3
input_shaper: Initial support of input shaping (#3032)
Input shaping can help to reduce printer vibrations due to resonances
and eliminate or reduce ghosting in prints.

Signed-off-by: Dmitry Butyugin <dmbutyugin@google.com>
2020-07-05 20:54:38 -04:00
Kevin O'Connor 9a92b346fd itersolve: Use more explicit list traversal in itersolve_generate_steps()
Avoid using doubles as flags when generating steps during "lead up to
stepper activity".  Instead, explicitly track how many inactive move
entries are skipped and only generate steps for those entries.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-05-04 14:00:53 -04:00
Kevin O'Connor 7843c23b8c itersolve: Fix numeric stability of flush range times
Don't assume the times passed to itersolve_gen_steps_range() are
contained within the move.  It's possible the checks in
itersolve_generate_steps() may round to different values when
converting the times to a relative move time.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-05-04 10:24:46 -04:00
Kevin O'Connor acd165cbea stepcompress: Implement a step+dir+step filter
Some stepper motor drivers do not respond well to rapid "step +
direction change + step" events.  In particular, it is believed this
can cause "over current" events on the tmc2208 drivers when they are
in "stealthchop" mode.  Detect these events and remove them from the
generated step times.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-03-13 21:53:48 -04:00
Kevin O'Connor d86bf0b927 stepcompress: Move code around in stepcompress.c
Just code movement - no code changes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-03-13 21:53:48 -04:00
Kevin O'Connor e872290c47 Revert "itersolve: Implement a step+dir+step filter"
This reverts commit c9cb462f90.

The step flushing for this commit was not complete.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-03-05 18:37:02 -05:00
Kevin O'Connor c9cb462f90 itersolve: Implement a step+dir+step filter
Some stepper motor drivers do not respond well to rapid "step +
direction change + step" events.  In particular, it is believed this
can cause "over current" events on the tmc2208 drivers when they are
in "stealthchop" mode.  Detect these events and remove them from the
generated step times.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-03-04 19:43:47 -05:00
Kevin O'Connor 8f8c1e2c58 itersolve: Reset bounds search on a direction change
If the stepper changes direction then the average velocity since the
last step pulse isn't a good indicator of the next step pulse.
Instead, reset the bounds checking to use a low starting guess.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-03-04 19:43:47 -05:00
Kevin O'Connor 271e412ae6 itersolve: Simplify main itersolve_gen_steps_range() loop
Reorder the loop to try and make the code flow a little simpler.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-03-04 19:43:47 -05:00
Kevin O'Connor bc6c3ba92f stepcompress: Remove "queue append" abstraction
The queue_append system predates the iterative solver - it was useful
when many different kinematic functions directly added steps to the
step compression queues.  With the iterative solver being the only
source of step generation, it is simpler to directly add steps from
the iterative solver code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-03-04 19:43:47 -05:00
Kevin O'Connor c6c360c4e1 serialqueue: Support notification of when a command is processed
Add ability for the host code to get a notification when the ack for a
command sent to the micro-controller is received.  This is in
preparation for improved detection of message loss between mcu and
host.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-02-20 12:01:21 -05:00
Kevin O'Connor 7b90830ae5 serialqueue: Remove unused serialqueue_encode_and_send() function
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-02-20 12:01:21 -05:00
Kevin O'Connor 5ca132eafa stepcompress: Fix rounding error when interval=0
In the rare case where the step generation code finds an interval of
zero, it was possible for an integer division of a negative number to
cause an incorrect result.  Fix that by using the idiv_up() and
idiv_down() helpers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-01-25 14:20:44 -05:00
Kevin O'Connor d1972b1e9c itersolve: Add ability to query the active_flags state
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-01-23 20:47:01 -05:00
Kevin O'Connor ac863a95b6 rotary_delta: Initial support for rotary delta kinematics
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-01-06 11:52:42 -05:00
Kevin O'Connor e43ad4c953 itersolve: Export itersolve_calc_position_from_coord()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2020-01-06 11:49:41 -05:00
Kevin O'Connor dabffcc22c kin_extruder: Convert pressure advance to use "weighted average"
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-12-20 12:21:58 -05:00
Kevin O'Connor 54149e38f9 trapq: Limit the duration of "null" sentinal moves on the trapq
If a null move is added as the first move on the trapezoid motion
queue then it could have a very large move->move_t value.  This could
cause numerical stability issues with some advanced kinematic
formulas.  Place a limit on the move_t value to avoid this.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-12-20 12:13:19 -05:00
Kevin O'Connor 4cbbe18afd itersolve: Improve numerical stability of gen_steps_pre_active check
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-12-10 16:44:02 -05:00
Kevin O'Connor 04b3603a1e itersolve: Rename scan_pre/_post to gen_steps_pre/post_active
Rename the variables to make it a little more clear what they do.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-12-10 15:53:50 -05:00
Kevin O'Connor 080ee0b512 kin_extruder: Apply pressure advance in kin_extruder.c
Implement the pressure advance calculations while performing the
definitive integral calculations.  This simplifies both the
extruder.py and kin_extruder.c code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-12-08 20:41:35 -05:00
Kevin O'Connor 730a6d868b kin_extruder: Move integration code from trapq.c to kin_extruder.c
Move the code that calculates the definitive integral to the
kin_extruder.c file.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-12-08 18:30:42 -05:00
Kevin O'Connor 988ee5754e itersolve: Fix potential backwards time in itersolve_gen_steps_range()
Make sure that a newly choosen "high" bound is always greater than the
"low" bound.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-12-02 23:56:42 -05:00
Kevin O'Connor 6d0c55b6c1 extruder: Initial support for "smoothed pressure advance"
Support averaging the extruder position over a time range to "smooth
out" the velocity changes that occur during pressure advance.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-21 13:18:19 -05:00
Kevin O'Connor da06e185fb trapq: Add trapq_find_move() function
Add support for finding a move by time in the trapezoidal velocity
move list.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-21 13:17:45 -05:00
Kevin O'Connor a28b29993a trapq: Add code to calculate definitive integral
Support calculating the definitive integral of a cartesian axis
position over a time range of the movement queue.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-21 13:17:45 -05:00
Kevin O'Connor 56cd39f038 itersolve: Support step generation in lead up to and after stepper activity
Add support for generating steps from kinematic functions that
calculate step times based on a range of the motion queue.  It
requires scanning for step generation during the lead up to stepper
activity (when the stepper would nominally be idle).  And it requires
scanning for step generation just after a stepper has nominally become
idle.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-21 13:17:45 -05:00
Kevin O'Connor 4dbe795ac2 trapq: Implement sentinel nodes on the trapq list
Use sentinels to make list traversal code simpler.  Also add in null
moves so that there are no time gaps in the list.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-21 13:17:45 -05:00
Kevin O'Connor d39142139e stepper: Remove set_commanded_position() call
Now that the only caller to set_commanded_position() is
set_position(), remove the set_commanded_position() method and pass
the set_position() call directly to the itersolve.c code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-13 19:35:26 -05:00
Kevin O'Connor bdc7383e51 itersolve: Improve numerical stability of itersolve_generate_steps() loop
Minor rework of the loop to reduce the chance that numerical stability
could cause an infinite loop.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-08 14:17:35 -05:00
Kevin O'Connor 32f61b01e9 trapq: Use C99 method for declaring struct members in trapq_append()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-07 11:32:53 -05:00
Kevin O'Connor f63f68bbbb chelper: Report an error if the C host code does not compile
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-07 11:32:20 -05:00
Kevin O'Connor 86121ff79e toolhead: Calculate and store axes_r in move class
Calculate the ratio of axis distance to total move distance (axis_d /
move_d) and store in a new member variable axes_r.  This avoids
needing to recalculate the value in other code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-06 15:51:51 -05:00
Kevin O'Connor 076a66f791 trapq: Use separate 'move' entries for accel, cruise, and decel phases
Only track a single acceleration movement in a 'struct move' instance.
Break the classic trapezoid movement (accel, cruise, decel) into three
separate movements.  This simplifies the calculation logic.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-06 15:51:51 -05:00
Kevin O'Connor 1acaaa98c2 trapq: Remove move_fill()
Now that all callers use the trapq system to queue moves, it is no
longer necessary to individually allocate and fill a 'struct move'.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2019-11-06 15:51:51 -05:00