Commit Graph

457 Commits

Author SHA1 Message Date
Kevin O'Connor 7faa5fe233 gcode: Improve end-of-file handling when input is a debug file
Wait for any pending moves to be fully handled before exiting.  Make
sure the wait is done inside the "self.is_processing_data" check to
avoid infinite recursion.  Don't keep reading from the file while
waiting to exit.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-21 21:22:12 -04:00
Kevin O'Connor 118fd21cb8 irq: Support sleeping when mcu is idle
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-17 15:02:43 -04:00
Kevin O'Connor 969485c754 fan: Add support for heater_fan objects
Add support for fans designed to cool the components of an extruder or
heater.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-17 11:35:52 -04:00
Kevin O'Connor 519e81d0fa mcu: Support converting from a system time to an mcu time
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-17 11:35:48 -04:00
Kevin O'Connor 12ca45a264 gcode: Log g-code error responses
Be sure to log g-code errors even if debug logging is not enabled.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-17 11:24:15 -04:00
Kevin O'Connor 5793271308 fan: Support setting a max_power attribute for the print cooling fan
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-05 10:43:34 -04:00
Kevin O'Connor cf662b842b msgproto: Catch exceptions during identify data parsing
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-04 12:49:58 -04:00
Kevin O'Connor 0ac518040b msgproto: Export static_strings from mcu to host as a dictionary
Export the static strings as a dictionary instead of as a list.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-02 14:11:10 -04:00
Kevin O'Connor 067fac05a8 serialqueue: Rename clock estimation variable names
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-30 20:15:36 -04:00
Kevin O'Connor c7d0358c41 serialhdl: Rework mcu clock synchronization
The existing clock synchronization code has two flaws: intermittent
transmission latency during get_status requests can cause the
estimated clock to be too low, and the estimated clock calculation did
not take into account possible clock drift between samples.  The
former could potentially lead to "Timer too close" errors and the
latter could potentially lead to "Move queue empty" errors.

Rework the code to avoid the above problems.  It's not necessary to
estimate the micro-controller clock as an excellent estimate is
reported by the micro-controller (via the CLOCK_FREQ constant).
Account for a small drift from the reported value, and check on each
sample if the drift exceeds the expected limits.  With a good starting
estimated clock, only the offset needs to be calculated.  Use previous
offsets (and the estimated clock) in calculation of new offsets to
avoid intermittent latency from badly skewing the results.  Finally,
add an additional time offset of one millisecond to account for any
minor inaccuracies.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-30 20:15:36 -04:00
Kevin O'Connor c957e4ba86 serialqueue: Clarify code that associates sent messages to received messages
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-30 20:15:36 -04:00
Kevin O'Connor d2fafbdd9e build: Request python2 for all directly executed python binaries
Some systems point python to python3 instead of python2 - explicitly
request python2 to avoid conflicts.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-27 20:26:02 -04:00
Kevin O'Connor d981973096 heater: Fix auto-tune code
Make sure the heater.target_temp is set during the auto-tune test so
that the heater.set_pwm() command will allow the heater to be turned
on.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-22 12:09:55 -04:00
Kevin O'Connor e92ce565dd console: Support new artificial DELAY command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-22 10:51:49 -04:00
Kevin O'Connor c03b4921c3 klippy: Make sure to always sleep before retrying next stats() call
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-15 09:37:57 -04:00
Kevin O'Connor 156de2e4c2 delta: Fix support for different endstop_position settings on each stepper
The endstop_position is intended to support different values for each
stepper so that the individual tower heights can be configured.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-11 12:48:51 -04:00
Kevin O'Connor 959509496a gcode: Fix regression causing lost asynchronous commands
Commit d0932009 introduced an error that could cause lost input in
cases where the sender did not wait for an "ok" message before sending
the next command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-11 12:42:11 -04:00
Kevin O'Connor 8419e152bb klippy: Remove some obscure python2 dependencies
Don't modify dictionaries while iterating them and be careful to use
// when doing an integer divide.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-10 00:12:14 -04:00
Kevin O'Connor 1bc3e0a678 klippy: Use newer "except XYZError as e" python syntax
Use the newer syntax for python exceptions.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-10 00:08:06 -04:00
Kevin O'Connor d093200966 gcode: Support running arbitrary gcode on extruder change
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:55:33 -04:00
Kevin O'Connor 72dc21fb1a gcode: Support for querying and setting multiple extruder heaters
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:55:30 -04:00
Kevin O'Connor 24b8f4ebc1 extruder: Add initial support for multi-extruders
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:54:38 -04:00
Kevin O'Connor 136dccbcdf klippy: Allow each module to define their config sections
Create add_printer_objects() functions in the fan, heater, extruder,
and toolhead modules.  Create the necessary printer component objects
from this call instead of placing the code directly in klippy.py.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:54:34 -04:00
Kevin O'Connor d0e6a0928b pins: Fix typo in at90usb1286 support so PF0-7 pins are defined
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:46:07 -04:00
Kevin O'Connor 01ee9e16c5 klippy: Prefer python dictionary comprehension to dict() call
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-06 12:35:13 -04:00
Kevin O'Connor 38411fd2e7 delta: Add support for specifying the angle each tower is at
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-05 18:05:45 -04:00
Kevin O'Connor d2547ce6b0 avr: Add support for atmega328 chip
The atmega328 is basically the same as the atmega168 - it just adds
some additional memory.  Allow the chip to be selected during the
build.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-28 10:45:32 -04:00
Kevin O'Connor c9b6662138 pru: Add support for ADC input
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-17 19:46:12 -04:00
Kevin O'Connor b6f24e78ac pyhelper: Fix GETHEX() macro used in dump_string() debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-17 09:57:09 -04:00
Kevin O'Connor fc24aa041b pins: Add pin mappings for Beaglebone boards
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-15 15:15:52 -04:00
Kevin O'Connor c9b44b5bb6 serialhdl: Support working with pseudo serial devices
Support working with devices that aren't really serial ports and thus
do not have a baud rate.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-15 15:15:52 -04:00
Kevin O'Connor 5c4cc0d646 pwmcmds: Export the maximum PWM value
Instead of assuming the maximum PWM value is 255, export a constant
from the firmware to the host with the maximum value.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-15 14:02:59 -04:00
Kevin O'Connor 98f2adbcb5 extruder: Rework maximum retraction check
On a retract move (which are common during "wipe" operations), treat
the move as if it were an extrude only move.  It's valid for a retract
move to reverse more filament then it would be practical to push.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-02 08:57:38 -04:00
Kevin O'Connor c9d21574d8 gcode: Check for invalid speeds
Raise an error if the move speed is set to a zero or negative value.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-02 07:54:48 -04:00
Kevin O'Connor 253517096e extruder: Extend over extrusion checks to retractions
Ensure a move with a retraction (negative extrude) is also checked for
sane extrusion rates.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-02 07:54:48 -04:00
Kevin O'Connor 0fa35254c6 msgproto: Wrap strings passed via output() in repr()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-02 07:54:48 -04:00
Kevin O'Connor fc9fb7473c gcode: Don't report an error if turning off an unknown fan or heater
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-01 15:02:27 -04:00
Kevin O'Connor 31ca2331d2 queuelogger: Add critical information to each logfile on rollover
When the log file does a rollover, start the top of the log with
critical system information (eg, software versions).

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-01 14:48:44 -04:00
Kevin O'Connor 35a6d9ba87 gcode: Sort the order of commands in HELP
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-26 10:44:22 -04:00
Kevin O'Connor c63754fc32 gcode: Limit build_handlers() method to just building available commands
The set_printer_ready() can be called from a background thread on a
shutdown event, so don't try to lookup the printer components in that
case.  Simplify build_handlers() so that it no longer tests for
components being available - test for component availability in the
command handlers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-26 10:31:58 -04:00
Kevin O'Connor ccb93068fe msgproto: Rework dump() so it also works with params
Always call the regular .parse() method for each message type during
dump() - add a new .format_params() method for dumping a verbose
representation of the parsed message.  This allows the new
format_params() to also be used with data already parsed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-25 13:58:13 -04:00
Kevin O'Connor a6fe355801 console: Automatically convert float values to int during evaluation
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-25 12:26:13 -04:00
Kevin O'Connor fe11c3e348 console: Use stdout.write() instead of print
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-25 12:26:13 -04:00
Kevin O'Connor 167b18b58f gcode: Ignore M21 command
No need to recommend users disable "SD card support" in octoprint -
instead, just ignore the M21 command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-20 10:11:10 -04:00
Kevin O'Connor 4b1a530330 stepcompress: Simplify delta Z only move calculations
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-20 00:56:18 -04:00
Kevin O'Connor 2cb935c300 mcu: No need to log mcu_stats debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:43:14 -04:00
Kevin O'Connor b9623c1128 klippy: Don't log stats when the printer is idle
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:38:37 -04:00
Kevin O'Connor 7a386cff7d mcu: Change "Synchronizing mcu clock" logging to debug
Always log the last synchronized clock during a shutdown event, and
use debug level for normal reports.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:06:11 -04:00
Kevin O'Connor 839725e3c5 queuelogger: Automatically roll log file
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 09:58:34 -04:00
Kevin O'Connor 8920479f85 klippy: Remove CLEAR_SHUTDOWN command
Advice users to issue a FIRMWARE_RESTART command on a printer shutdown
event, and remove support for CLEAR_SHUTDOWN.  A full mcu reset is
preferable and it simplifies the interface.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 14:53:41 -04:00
Kevin O'Connor 4c25eae9b4 mcu: Make sure a FIRMWARE_RESTART actually resets the mcu
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 14:29:18 -04:00
Kevin O'Connor daff83ee9a hub-ctrl: Add support for micro-controller reset via RPi usb power toggling
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 9f9e3e61d6 mcu: Support reset command
Extend the FIRMWARE_RESTART command so that it can use the firmware
"reset" command instead of the "arduino" mechanism.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 1592395036 reactor: Fix bug causing end() to not always work
Only set the self._process flag in run() not _dispatch_loop().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 7b03b04c78 klippy: Support minimum/maximum value checks on configuration variables
Verify that numeric parameters are in a sane range when reading the
config.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-11 11:42:55 -04:00
Kevin O'Connor 1cdddeec30 stepcompress: Add comment on common suffixes and units
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 20:22:32 -04:00
Kevin O'Connor 657c908f88 stepcompress: Modify check_expand() into check_push()
Add the new item at the same time as checking if there is space in the
queue.

Also, update the default optimization level of c_helper.so to O2 to
improve the compiled code layout.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 19:05:04 -04:00
Kevin O'Connor d7a0e22d59 stepcompress: Remove step_dist from stepcompress_push_delta()
Pass the step direction explicitly to the low-level delta kinematic C
code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:08:42 -04:00
Kevin O'Connor 33b809714f delta: Do reverse direction checking in C code
Calculate where a tower must reverse direction during a move in the C
code instead of the delta.py kinematic code.  This simplifies the
python code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:05:41 -04:00
Kevin O'Connor b915a2ad7d delta: Make it clear that a "virtual tower" is created
The delta code calculates a "virtual tower" along the line of
movement.  Rework the variable names and comments to make it clear
that this is occurring.

It is not necessary to pass the start_pos variable to the C code as it
is simple to update the start_pos at the start of each movement.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:05:41 -04:00
Kevin O'Connor 85ed5cef7f stepcompress: Merge stepcompress_delta_const and stepcompress_delta_accel
It's not necessary to have separate C delta kinematic functions for
constant acceleration and constant velocity as constant velocity can
be obtained by using a constant acceleration of zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:47:00 -04:00
Kevin O'Connor df42b0d1ac stepcompress: Pass delta velocity and acceleration directly to C code
Update the C delta kinematic code to take velocity and acceleration
directly in step distances and clock ticks.  This simplifies the
mcu.py python code as it only needs to do unit and axis conversion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:43:48 -04:00
Kevin O'Connor 98add22891 stepcompress: Merge stepcompress_push_accel() and stepcompress_push_const()
It's not necessary to have separate C functions for constant
acceleration and constant velocity as constant velocity can be
obtained by using a constant acceleration of zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:43:25 -04:00
Kevin O'Connor 1d81bf5596 stepcompress: Pass constant velocity and acceleration directly to C code
Update the C code to take velocity and acceleration directly in step
distances and clock ticks.  This simplifies the mcu.py python code as
it only needs to do unit and axis conversion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:57:24 -04:00
Kevin O'Connor e4153a536f mcu: Change mcu_stepper.set_position() to take a location in millimeters
Update the set_position() method to convert from millimeters to
absolute step position.

Also, update PrinterStepper.get_homed_offset() and
mcu_stepper.get_commanded_position() to return millimeters.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:17 -04:00
Kevin O'Connor 79f31238b0 mcu: Don't export the commanded_position variable from mcu_stepper
Now that the kinematic classes call the mcu_stepper with millimeters
and seconds it is no longer necessary for them to directly access the
stepper's position in absolute steps.  Rename
mcu_stepper.commanded_position to mcu_stepper._commanded_pos to make
clear it is not a variable intended to be externally accessed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:17 -04:00
Kevin O'Connor 8c712d959d mcu: Pass delta velocity and acceleration directly to mcu_stepper
Rework the parameters of step_delta_const() and step_delta_accel() so
that they take velocity and acceleration directly in millimeters and
seconds.  This simplifies the delta.py kinematic code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:04 -04:00
Kevin O'Connor c4b1a79db2 mcu: Pass constant velocity and acceleration directly to mcu_stepper
Rename step_sqrt/step_factor to step_accel/step_const and have them
directly take the velocity and acceleration in millimeters and
seconds.  This simplifies the kinematic classes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:43:56 -04:00
Kevin O'Connor 47f12f107d stepcompress: Move stepcompress_push_* functions to their own section
This is only code movement; no code changes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:26:39 -04:00
Kevin O'Connor bfad970e4d mcu: Rename self.ffi_lib to self._ffi_lib
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-04 10:13:02 -04:00
Kevin O'Connor 49bdc6fbd1 corexy: Initial corexy kinematic implementation
Add initial support for corexy kinematics.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-03 17:27:14 -04:00
Kevin O'Connor 57f279677f endstop: Support halting more than one stepper on trigger
Extend the endstop code so that more than one stepper can be halted
during endstop homing.  Some kinematic setups (eg, corexy) require an
endstop to support this.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-03 17:27:10 -04:00
Kevin O'Connor 565861f680 reactor: Support pause() command even when the reactor is not running
If the reactor isn't running then implement pause using the system
sleep command.  This simplifies the users of pause().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-01 12:26:24 -04:00
Kevin O'Connor c0380d0280 stepper: Disable homing_endstop_accuracy errors on debug runs
If klippy is started in file output debugging, disable the
homing_endstop_accuracy error check.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-31 14:38:09 -04:00
Kevin O'Connor aa0f1aaeb2 toolhead: Increase the motor_off_time default to 10 minutes
Increase the default motor_off_time from 1 minute to 10 minutes.  The
small value is a common source of confusion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 14:09:17 -04:00
Kevin O'Connor 7fc9ba7d3a mcu: Log the mcu clock each time print_time is synchronized
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 12:51:10 -04:00
Kevin O'Connor 6de85d02ae serialqueue: Message receive_time must be taken after read()
The est_clock calculation code requires timestamps on status messages
to never be prior to the reception of the message.  The eventtime of
handle_message() is taken before the read() and there is a small
possibility that it could be inaccurate enough to corrupt the
est_clock calculation.  Take a new timestamp when storing receive_time
to prevent this.  This fix prevents some firmware "Move queue empty"
shutdowns.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 19:16:33 -04:00
Kevin O'Connor 1fbb36fa87 serialhdl: Make sure to calculate est_clock before connect() finishes
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:13:55 -04:00
Kevin O'Connor 3cafcc2bc7 serialqueue: Don't retransmit on a NAK if no sent data is pending
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:13:55 -04:00
Kevin O'Connor 8d92c898ee stepcompress: Always return 0 on negative number in safe_sqrt()
sqrt() of a negative number in the C code returns NaN.  This value
results in behavior that is difficult to debug.  Always return 0.0
instead as this results in better behavior that is easier to track
down.  Also, on some code paths, safe_sqrt is called on numbers that
are multiplied by very large amounts (eg, 16000000**2) and thus
distinguishing between large and small negative numbers is difficult.
For now, report in the log if the value is below -0.001.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-22 10:54:53 -04:00
Kevin O'Connor 9bf73cd72d extruder: Make sure EXTRUDE_DIFF_IGNORE doesn't trigger due to rounding
The code disables lookahead between two extruding moves with
significantly different extrude ratios.  Unfortunately, it was
possible for very tiny moves to show different extrude ratios just due
to how the slicer implements rounding when it produces the gcode.
Allow lookahead to be enabled between moves with extrude ratios that
are different if they don't noticeably produce more or less extrusion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-20 14:39:06 -04:00
Kevin O'Connor f97cf5c3b6 extruder: Avoid maximum extrude cross section errors on infinitesimal moves
Be less likely to raise a "Move exceeds maximum extrusion cross
section" error on very short moves.  It's okay to extrude a little
extra plastic on moves shorter than the nozzle diameter.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-19 21:38:59 -04:00
Kevin O'Connor 5ff2d5aee6 mcu: Defer MCU_adc register_msg until ready to receive messages
Register the callback handler only after it's required state is setup.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 14:41:26 -04:00
Kevin O'Connor 1f474742eb klippy: Log python info at start of log
Log the python version and startup command parameters to the log.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 14:41:25 -04:00
Kevin O'Connor 0041a0079d stepcompress: Improve check_line() error messages
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:25 -04:00
Kevin O'Connor 9bb8b0c622 toolhead: Don't raise exception from force_shutdown
Catch and ignore any exceptions when trying to shutdown the printer in
toolhead.force_shutdown() - there's a good chance an exception will be
raised as this method is often called after an invalid internal state
is found.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:25 -04:00
Kevin O'Connor df6d3107f2 stepper: Fix set_min_stop_interval() calculation
The previous calculation was only valid if the stepper is always
commanded to a position that is an exact multiple of the
step_distance.  The safety check was programmed with a value too large
for other commanded positions, which could result in "No next step"
errors.  Fix by changing the calculation to use the worst case
scenario.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:09 -04:00
Kevin O'Connor cbdc54843d gcode: Catch common gcode parameter errors
Don't force a firmware shutdown on a simple gcode parse error.
Instead, report the error back to the user and otherwise ignore the
command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:13:36 -04:00
Kevin O'Connor d2027cb4a9 serialhdl: Catch SerialException as well as OSError on serial open
Catch the right exceptions so that a retry is possible when attempting
to open the serial port.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 12:49:15 -04:00
Kevin O'Connor e60779bfe1 heater: Force set_pwm of zero when target_temp is zero
Fix a corner case where a residual in the PID could cause a non-zero
pwm request even when the target_temp is zero.  (Which could lead to a
firmware "Missed scheduling of next pwm event" shutdown.)

Simplify the logic for suppressing duplicate pwm updates and make sure
a zero target_temp always results in a zero pwm update on the
following set_pwm calculation.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 12:49:15 -04:00
Kevin O'Connor f66b1ac450 heater: Add support for AD595 type sensors
Add support for sensor chips that produce a voltage that linearly
scales with temperature.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:48:30 -04:00
Kevin O'Connor ff6a96665a heater: Rename thermistor_type config name to sensor_type
Rename the thermistor_type and thermistor_pin config variables to
sensor_type and sensor_pin.  This is in preparation for support of
sensors beyond thermistors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:46:33 -04:00
Kevin O'Connor 4388a294a4 heater: Handle case where min adc value is less than max adc value
When using a sensor that isn't a thermisistor, the maximum and minimum
adc values may be swapped - handle that case.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:44:53 -04:00
Kevin O'Connor d21b9280f0 klippy: Eliminate high-level build_config phase
Now that the mcu objects can be created prior to connecting to the
mcu, it is no longer necessary to separate the init and build_config
phases in the high-level code.  Move the mcu objection creation from
the build_config phase to the init phase and eliminate the
build_config phase.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 92649332ce mcu: Delay setting of mcu_stepper.min_stop_interval
Create a separate callback for setting the min_stop_interval.

Also, move the setting of the stepper max_error from the stepper
configs to the mcu config and rename it to max_stepper_error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor be91c1229f gcode: Eliminate build_config() method
Lookup the printer components during the set_printer_ready() callback.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 168cb95bd5 mcu: Allow each oid object to define its own build_config() method
Create a build_config() method on each oid object and call it just
after connecting to the MCU.  Move code that requires a connected
state from the oid init to its new build_config method.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 1d796a4e24 mcu: Support config mechanism for translating seconds to clock ticks
Introduce a TICKS() macro during config parsing that will translate
time in seconds to time in clock ticks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 8e6d5efdac pins: Simplify pin map alias setup
Use map_pins() to obtain the pin mapping - don't export
mcu_to_pins().  The functionality of mcu_to_pins() can be obtained by
calling map_pins() with name=None.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:15 -04:00
Kevin O'Connor a38437f378 stepper: Introduce stepper_get_position command and remove from endstop.c
Move the logic to calculate and report the stepper's current position
from endstop.c to stepper.c.  This localizes the stepper code into
stepper.c.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-09 14:54:52 -05:00
Kevin O'Connor d5fc594317 mcu: Support inverted PWM pins
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-09 00:46:53 -05:00
Kevin O'Connor 64407dc5d2 klippy: Support FIRMWARE_RESTART command
Add initial support for micro-controller resets via the Arduino reset
mechanism.  Also, automatically attempt a firmware restart if the
printer CRC does not match.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 23:02:31 -05:00
Kevin O'Connor b0329465ec serialhdl: Make sure to close the serial port on disconnect()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 23:02:31 -05:00
Kevin O'Connor 0f70b420f2 mcu: Improve error messages on failure to config printer
Don't report a CRC mismatch if a shutdown or other failure occurs
during config - instead report the appropriate details.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 21:44:17 -05:00
Kevin O'Connor 21c4dea0e6 serialhdl: Detect timeout in SerialReader.send_with_response()
Raise an error if the response is never received.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 21:25:54 -05:00
Kevin O'Connor bcaf818c0e fan: Default to using software PWM
Not all hardware has PWM support and there is no compelling reason to
use hardware PWM for fans.  Change the default to use software PWM.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 20:23:09 -05:00
Kevin O'Connor c19af4fb2b serialhdl: Load the mcu's 64bit clock at start of connection
Store a full 64bit uptime in the mcu and query it at the start of each
connection.  This ensures the host's 64bit clock is always in synch
with the mcu's clock.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-03 22:02:27 -05:00
Kevin O'Connor f53897758d heater: Support max_power setting for heaters
Change the mcu PWM value from an integer (0-255) to a float (0. - 1.).
Add support for limiting the maximum power (as measured over a
sufficiently long duration) to a particular heater.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-03 20:00:16 -05:00
Kevin O'Connor 54002c4391 extruder: Pressure advance lookahead time should start after decel
The pressure advance lookahead time should start after any full
deceleration moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-03 14:20:41 -05:00
Kevin O'Connor 6a53eaefc0 extruder: Allow configuration of pressure advance lookahead time
Instead of defaulting the pressure advance lookahead time to be the
same as the pressure_advance variable, allow it to be configured.
Default the new config setting (pressure_advance_lookahead_time) to
10ms.

Also, make the setting more accurate if a future move is accelerating
in the middle of the lookahead window.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-22 15:20:22 -05:00
Kevin O'Connor 4bc114336c delta: Simplify maximum stepper velocity and accel checks
Simplify the mechanism for limiting stepper speed (introduced in
commit bdfdf7ef) - split the extreme end of the build envelope into
two zones and use the same speeds for all moves that traverse any part
of one of those zones.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-21 11:18:56 -05:00
Kevin O'Connor 47f1d377f5 heater: Enforce min/max_temp in heater.set_temp()
Raise an error if the user requests a temperate outside the configured
min/max_temp range.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-21 10:48:42 -05:00
Kevin O'Connor 566699f68a toolhead: Fix error in lookahead logic
Commit c24b7a7e reworked the way lookahead was done and it introduced
a bug when a full acceleration move is immiedietly followed by a full
deceleration move.  In that situation, depending on when the lookahead
queue was flushed, it was possible to call move.move() without calling
move.set_junction().  This resulted in a "Move instance has no
attribute 'accel_t'" internal error.

Simplify and fix the logic for checking full accel moves followed by
full decel moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-20 12:50:12 -05:00
Kevin O'Connor 29ba92a551 delta: Use position_endstop for position_max
There's no reason for the user to specify position_max - it can be
inferred on deltas from the endstop positions.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-19 11:00:46 -05:00
Kevin O'Connor bdfdf7ef55 delta: Cap maximum stepper velocity and acceleration
Some XY moves at the extreme end of the build envelope could cause
excessive axis stepper movement.  Check for any moves that could
possibly result in a stepper movement of more than 3 times the XY
movement and cap the move's acceleration and speed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-13 21:47:10 -05:00
Kevin O'Connor 9f65ae72c3 delta: Rework boundary checks
Calculate and store the maximum xy2 value for the given z level each
time the head moves to a new z level.  This simplifies the boundary
check for common XY moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-13 17:51:13 -05:00
Kevin O'Connor 3434ea540c klippy: Log the type of cpu the host is running on
Report in the log the host CPU type and count.  This helps distinguish
between different rpi versions when debugging the log from a problem
report.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 19:14:26 -05:00
Kevin O'Connor 29131c873a gcode: Attempt to shutdown heaters and fans prior to a RESTART
If the user requests a restart and the machine appears to be otherwise
functioning normally, then attempt to stop the heaters and fans prior
to restarting the host.  This prevents the firmware from going into a
shutdown state when the heater is on and the host restarts.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 18:48:21 -05:00
Kevin O'Connor ab1eb70d1c toolhead: Rework lookahead flush to be more stable during high cpu
Change the lookahead queue so that it attempts to buffer at least
buffer_time_high amount of moves when first starting a print.  This
helps ensure the buffer is normally always full.

If the buffer falls below buffer_time_low then it is either due to the
end of a print or because octoprint/klippy is unable to keep up.
Change the code so that in this case the lookahead queue will attempt
to gather buffer_time_high amount of moves before restarting movement.

Update the default buffer_time_low to 1 second and buffer_time_high to
2 seconds.  With the above changes a smaller buffer_time_high and a
larger buffer_time_low are more practical.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 71256f9456 toolhead: Flush lookahead buffer by time
Use a minimum time window as a heuristic for determining when to try
to lazily flush the lookahead buffer.  In the common case this will
result in more moves processed for each flush and thus reduce the
overall cost of the lookahead processing.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 6179839215 toolhead: Separate motor off timer from main flush timer
Move the motor off time checking to its own code.  This simplifies the
main flush handler.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 0ca96e543c toolhead: Increase maximum stepper halt velocity
Do a better job of calculating the maximum halt velocity for the
stepper motors.  The maximum cornering velocity is related to both the
maximum acceleration and the junction_deviation, so both should be in
the formula.  Tests show that "math.sqrt(8. * self.junction_deviation
* self.max_accel)" very closely fits the maximum on cartesian robots.

This fixes potential "no next step" shutdowns that could occur on
some print moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor acb0b8f599 klippy: Fix omission causing gcode dump to not function
Fix bug that broke the gcode command dump after a shutdown.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:19:58 -05:00
Kevin O'Connor 20d0936fa2 reactor: Use the system monotonic clock instead of the normal system clock
The normal system clock can have sudden jumps if the system clock is
changed.  Use the system monotonic clock to avoid these sudden changes
in time.

It appears the Raspbian OS (which is used by OctoPi) is setup to
update the system clock upon network connectivity.  This could cause
sudden system clock changes which could lead to Klippy processing
errors.  Using the monotonic clock eliminates these issues.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 13:31:34 -05:00
Kevin O'Connor c24b7a7ef9 toolhead: Introduce "smoothed" acceleration during lookahead
Update the lookahead code to track both normal toolhead acceleration
as well as a pseudo acceleration to the point of deceleration.  This
reduces the top speed of small zig-zag moves and it reduces printer
vibration during these moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 074495a13a toolhead: Remove unneeded forward pass in MoveQueue.flush()
Simplify the code now that the extruder lookahead is separate from the
main lookahead code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor e14d86d8b8 toolhead: Remove the do_calc_junction flag
It is not necessary to track the do_calc_junction flag as it can just
as easily be determined at the top of the calc_junction() method.
This simplifies the code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 528c29c01c extruder: Do extruder lookahead based on time instead of cornering
When calculating the extruder lookahead, determine how far to
lookahead by the amount of elapsed time each move takes.  This makes
the extruder lookahead code more flexible as it is no longer limited
to the next immediate cornering moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 1bb7a22115 extruder: Move extruder specific lookahead into extruder class
Instead of calculating min/max_corner_v in the toolhead class,
calculate it in the extruder class.  This keeps the extruder specific
code together.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 19ed67331d stepcompress: Propagate errors back to python code
Propagate error codes back to the python code and raise an exception
on an error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 667b72870f gcode: Exit on an unhandled exception when reading from a file
When testing via a gcode input file, it's easier to debug problems if
the program exits upon the first exception.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 9c1bf1387c toolhead: Make sure max_corner_v2 is fully calculated on a lazy flush
Make sure max_corner_v2 is fully calculated before proactively
flushing moves from the lookahead queue.  Without this, some moves
would do unnecessary pressure advance during cornering.

Also, handle the min/max_corner_v2 calculations correctly in the rare
case where a move that does only acceleration is immediately followed
by a move that does only deceleration.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-16 15:32:35 -05:00
Kevin O'Connor fc6a31eac8 toolhead: Change variables to use suffix "_v2" instead of prefix "junction_"
The junction speeds are tracked in velocity squared - introduce the
common suffix "_v2" to track that instead of using a prefix of
"junction_".

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-16 15:32:35 -05:00
Kevin O'Connor 064e8bdd84 toolhead: Clear do_calc_junction if using non-default accel
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-14 12:48:16 -05:00
Kevin O'Connor f335045273 heater: Resend PWM values even if last value was zero
Continue to resend the pwm value even if the last value was zero -
this extends the debugging info.

Also, add the target temperature to the pwm debugging.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-12 15:13:41 -05:00
Kevin O'Connor 4ea091339e heater: Only create a soft PWM object for PID heaters
The "watermark" style heater only needs a digital_out pin - not a
software PWM pin.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 18:36:43 -05:00
Kevin O'Connor 8378b7345b toolhead: Change cornering_min/max variable name to junction_corner_min/max
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 18:35:52 -05:00
Kevin O'Connor 4a71c7a2bd heater: Report last temperature in PWM debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 12:36:51 -05:00
Kevin O'Connor b2885a53cb klippy: Increase precision of reported statistics timestamp
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 12:35:30 -05:00
Kevin O'Connor 46b6b4037d reactor: Reload eventtime if a greenlet is reactivated
Fix a bug causing timers to be delayed when pause() is called from a
fd event.  The eventtime needs to be reloaded when an old greenlet is
reactivated.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 11:19:39 -05:00
Kevin O'Connor 93d3a6e1d1 klippy: Warn the user on common errors due to old firmware
Check for msgproto.error and warn the user about version firmware
version mismatch.  Raise msgproto.error when extracting firmware
constants.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 00:13:28 -05:00
Kevin O'Connor eebaeeff96 util: Use path of script instead of current directory for git version
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-09 23:33:23 -05:00
Kevin O'Connor 3a7a77d49e basecmd: Improve accuracy of stats "sumsq" variable
Use a base of 256 instead of 65536 when calculating the sum of the
square of the clock differences in the stats.  This makes the
calculation more accurate.  Export the new base via DECL_CONSTANT for
the host to access.  Use DIV_ROUND_UP() when adjusting for the base to
ensure no lost ticks.  Do the division after multiplication in the
common case where the time between stats_task() invocations is less
than 64K ticks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-09 23:08:23 -05:00
Kevin O'Connor c87c090264 extruder: Calculate sane defaults for extrude only velocity and accel
Instead of requiring the user enter velocity and accel parameters for
extrude only moves, calculate sane defaults from the printer's maximum
velocity and accel.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:18:30 -05:00
Kevin O'Connor b26922978a extruder: Do sanity checks on extrusion rates
Add a run-time check to ensure the incoming g-code doesn't have a
ridiculously large e move.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:17:43 -05:00
Kevin O'Connor 5a5bd2596a extruder: Add nozzle and filament diameter config settings
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:12:51 -05:00
Kevin O'Connor 91056809dd mcu: Change the default baud rate to 250000
Update the default baud rate in mcu.py to 250000 (as that is the
default in all other places).

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-02 12:22:43 -05:00
Kevin O'Connor 8e797e6830 stepcompress: Flush periodically if adding more than 64K steps in a move
It's possible for a printer with very fine resolution to require a
large number of steps for a homing operation.  Instead of storing all
of those steps in memory, periodically flush the queue should more
than 64K steps be present.  This keeps a reasonable limit on the
amount of ram needed to store steps.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-31 13:21:53 -05:00
Kevin O'Connor c552ba06b4 serialqueue: Remove serialqueue_flush_ready()
The serialqueue_flush_ready() code was used to flush queue_step
commands during a homing operation.  It's no longer necessary now that
moves during a homing operation use the normal message priority
system.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-30 20:15:05 -05:00
Kevin O'Connor 6bd5f4e44e stepcompress: Using normal message priority system during homing
The endstop homing system requires all queue_step commands be in the
MCU's 'move queue' before endstop checking starts.  Use the normal
message priority system to request that stepper queue_step commands
are received prior to the start of the end_stop_home command.  This
simplifies the code and removes the need for special serial queue
flushing.

This also fixes a bug in homing operations that take longer than 2^31
clock ticks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-30 20:14:48 -05:00
Kevin O'Connor 6138d18f4b toolhead: Also call reset_print_time() on force_shutdown()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor d028f42e99 mcu: Don't call steppersync_flush if steppersync not created
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor 860fc3e91d gcode: Add support for M115 command
Support querying the firmware type and version.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor 2e03d84755 gcode: Add support for M400 command
Add ability to fully stall the input until all moves are complete.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:28 -05:00
Kevin O'Connor f2b406fc5e toolhead: Don't call into kinematic class on extrude only moves
Add a is_kinematic_move flag to the Move class and clear it on extrude
only moves.  Don't call the kinematic check_move() or move() methods
for extrude only moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:28 -05:00
Kevin O'Connor f46bc0ef04 stepper: Change default max_error from 50us to 25us
Change the default compression error window (max_error) from 50us to
25us - it's common for stepper motor drivers to have 30us for their
"pwm fixed off time" and it would be good for the steps to be
scheduled within that time.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:27 -05:00
Kevin O'Connor 800d53db6a stepcompress: Rework addfactor integer overflow check
Revert 4a16053c and avoid integer overflows in the addfactor
calculation by exiting the loop early if count > 0x200.  This provides
stronger protection against overflows.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-26 12:47:17 -05:00
Kevin O'Connor a9444d3399 mcu: Log the MCU configuration during connect phase
Log the constants reported by the MCU and log the number of move items
allocated after configuration.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-24 12:33:56 -05:00
Kevin O'Connor 4a16053c00 stepcompress: Fix integer overflow leading to infinite loop
Commit a217c0f3 changed the way the "addfactor" was calculated.
Unfortunately, it was possible for the updated method to cause an
integer overflow and have a negative addfactor.  Fix this by
explicitly casting the addfactor calculation to uint32_t.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-24 12:02:37 -05:00
Kevin O'Connor d0c61f0f76 klippy: Log the contents of the config file at startup
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-24 10:18:41 -05:00
Kevin O'Connor 451ffd567d klippy: Log the host software git version at startup
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-24 10:17:48 -05:00
Kevin O'Connor f3a49604f1 stepcompress: Increase check on max count to 10000000
Some motors have very small step distances and they can generate over
a million steps during a homing operation.  Increase the maximum count
to ten million to avoid triggering the internal sanity check.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-23 23:13:35 -05:00
Kevin O'Connor 872b08601a mcu: Obtain the maximum adc value from the firmware
Don't assume the hardware ADC has 10bit resultion - instead have the
firmware define a constant and read that constant in the host.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-23 17:06:10 -05:00
Kevin O'Connor fe95ea221b build: Define DECL_CONSTANT mechanism for defining exported constants
Add a DECL_CONSTANT macro to allow the firmware to define constants
that are to be exported to the host during the "identify" phase.  This
replaces the existing hardcoded mechanism of scanning the Kconfig
header file for certain constants.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-23 17:06:10 -05:00
Kevin O'Connor 219796ef4e gcode: Add a "STATUS" command
Add a status command that will report the current printer status.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-21 11:35:00 -05:00
Kevin O'Connor 4f087c331c klippy: Update config error message - use "RESTART" when ready to continue
It is possible to restart the host software with a RESTART command
after manually resetting the micro-controller.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-21 11:16:06 -05:00
Kevin O'Connor 1d841eeb87 stepcompress: Prefer greater interval if all else equal
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:39 -05:00
Kevin O'Connor 19d1f83d97 stepcompress: Move check for add=0 sequences out of loop
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:38 -05:00
Kevin O'Connor 6efadf44d0 stepcompress: Favor higher add values when bisecting
Instead of splitting the available "add range" in half, try for add
values closer to the higher end of the range.  This heuristic seems to
result in better choices.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:38 -05:00
Kevin O'Connor e4c4a4628b stepcompress: Use inclusive range on min/maxadd
Change the min/maxadd variables to use an inclusive range instead of
exclusive.  This better matches min/maxinterval.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:38 -05:00
Kevin O'Connor a217c0f394 stepcompress: Be consistent with "point" vs "nextpoint"
Make it clear which variables refer to the best verified point found
so far, and which variables deal with the next (not yet verified)
point.

Also, remove checked_count as bestcount serves the same purpose.

Also, allow minmax_point to be inlined.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:38 -05:00
Kevin O'Connor 1dbd11446c stepcompress: Don't warn on multi-step interval=0 sequences
It is possible to get a valid multi-step sequence with an interval of
zero if the add is non-zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-14 11:03:16 -05:00
Kevin O'Connor 74fa8a3907 serialhdl: Clear "hupcl" bit from serial port
The arduino style serial port interfaces can reset the MCU when the
serial port is opened.  Clearing the HUPCL flag makes this less
likely.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 19:07:03 -05:00
Kevin O'Connor b099851a8b gcode: Increase initial speed
If a speed is never specified then default to 25mm/s (up from 1 mm/s).
If a user accidentally issues a move without setting the speed, the
default speed shouldn't be so slow that it takes minutes to finish the
move.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:28:09 -05:00
Kevin O'Connor f25ead109c gcode: Handle M112 emergency stop command
Also try to support the command if it is sent out of order.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:09:51 -05:00
Kevin O'Connor edd7dfe1c8 gcode: Rework toolhead stalling to use greenlets
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:09:51 -05:00
Kevin O'Connor 89f5452ddb gcode: Rework homing to use greenlets
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:09:51 -05:00
Kevin O'Connor a6de1db94d gcode: Rework endstop query to use greenlets
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:09:51 -05:00
Kevin O'Connor ed9d7e4fae gcode: Convert wait for temp to use greenlets
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-08 18:15:11 -05:00
Kevin O'Connor e169f70bfb gcode: Convert busy handler from timer to greenlet
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-08 18:15:11 -05:00
Kevin O'Connor 35428f2e04 cartesian: Make it clear which methods of CartKinematics are internal
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-08 18:14:46 -05:00
Kevin O'Connor 0718a1bd1f delta: Make it clear which methods of DeltaKinematics are internal
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-08 18:13:34 -05:00
Kevin O'Connor 83f7d702e7 stepcompress: Encourage add=0 in compress_bisect_add()
Only use a non-zero 'add' if it actually extends the number of steps
the command covers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-06 19:01:00 -05:00
Kevin O'Connor 4565a73e91 stepcompress: Optimize push_delta_const() for common XY or Z only moves
Most moves are on the XY plane - avoid a few multiplications in the
inner loop in this case.  When there is a Z move, it is almost always
entirely a Z move - avoid the sqrt() call in the inner loop in this
case.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-05 14:40:29 -05:00
Kevin O'Connor 9c932ad514 delta: Rework delta math to avoid using inv_movexy_r
Taking the inverse of the XY move distance can lead to extremely large
values when the XY distance is very small.  This can lead to
saturation of the double precision variables and incorrect results.

Rework the delta kinematic math to avoid using this inverse.  Pass the
closestxy_d value directly to the C functions so that the C code can
calculate its intermediate constants.

After this change the move_z special case is no longer necessary as
the regular delta functions now work with movexy_r=0 and movez_r=1.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-05 14:36:02 -05:00
Kevin O'Connor 5458f3cbd2 delta: Make sure homing distance is large enough to hit the endstop
The head may be far away from an axis at the start of a home, and that
axis must then traverse more than just the distance from zero height
to the endstop position.  Add in additional distance to account for
this.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-05 14:06:38 -05:00
Kevin O'Connor d2abbd8f5d extruder: Fix retract
Commit 7554c7f6 broke retract moves.  Fix by making sure extrude_r is
always a positive number.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 18:17:54 -05:00
Kevin O'Connor 00b40b720f klippy: stats() method must check that mcu and toolhead classes exist
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 18:17:54 -05:00
Kevin O'Connor 71b4923208 delta: Support limiting the maximum velocity of z moves
On a delta printer, z moves require the mcu to support the greatest
number of steps per second.  However, z moves are rare, so it makes
sense to limit the velocity of z moves separately from the velocity of
normal xy moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 18:17:54 -05:00
Kevin O'Connor c49d3fdb17 toolhead: Specify maximum acceleration and velocity in toolhead class
Change the config file so the maximum accel and velocity are specified
in the "printer" section instead of the individual "stepper" sections.
The underlying code limits the velocity and accel of the toolhead
relative to the print object, so it makes sense to configure the
system that was as well.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 18:17:54 -05:00
Kevin O'Connor 9a31c068c4 klippy: Fix typo causing missing stats on 'exit_eof' case
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 10:55:04 -05:00
Kevin O'Connor d2ecc9d80c gcode: Add support for CLEAR_SHUTDOWN command
Add ability to clear the MCU shutdown flag from the console.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 00:21:20 -05:00
Kevin O'Connor fbd7cc243b klippy: Add ability to restart the host software
Add a "restart" gcode command that will cause the host "klippy"
software to reload its config and restart.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 23:53:03 -05:00
Kevin O'Connor a6055ce069 gcode: Support parsing of "extended" gcode commands
Support human readable commands (eg, "help").  Add a "help" command to
list these extended commands.

Also, add support for declaring command aliases, command help, and
command availability next to the handlers themselves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 23:00:29 -05:00
Kevin O'Connor 35719e665c delta: Fix delta kinematics startup
Commit 1e1364c3 moved the storage of the stepper position to the
mcu_stepper class.  The initializing of that position needs to be
pushed back until after the mcu_stepper class is instantiated.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:24:03 -05:00
Kevin O'Connor bc80ed4e88 mcu: Detect if the communication channel to the firmware is lost
Detect a comms loss and report it to the user.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:20:09 -05:00
Kevin O'Connor 5ebe8ce025 gcode: Don't dump the message log directly from set_printer_ready()
The set_printer_ready() method can be called from a background thread.
Have the main Printer class call a new dump_debug() method in the main
thread on a shutdown event.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:20:09 -05:00
Kevin O'Connor 17dcb42752 klippy: Validate that options in the config file exist
Check that all options specified in the config file are valid.  This
catches possible typos and spelling errors in variable names that have
a default.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:20:09 -05:00
Kevin O'Connor 2f97b2d7c2 klippy: Add ConfigWrapper.getchoice method
Add helper function that ensures a config option is one of several
choices.  This helps ensure that a proper error is raised if an
invalid choice is made.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:44 -05:00
Kevin O'Connor 57244de37d klippy: Throw an exception if any required config parameter is missing
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:44 -05:00