Commit Graph

1282 Commits

Author SHA1 Message Date
Kevin O'Connor b5a41d0dd1 gcode: Rework gcode handler setup to allow dynamic command registration
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor 64a091fb98 gcode: Add a get_str() method
Add a get_str() method that can extract a required parameter from a
g-code command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor 80f23441dd gcode: Simplify exception handling
Translate caught exceptions into a gcode.error() exception.  This way
there is one standard place to invoke respond_error().  Also, always
reset the last_position on a handled error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor 3a2d16abb3 gcode: Always allow M112 command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:49 -05:00
Kevin O'Connor c70cc8fadb klippy: Always recommend a FIRMWARE_RESTART on a shutdown event
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-03 19:52:25 -05:00
Kevin O'Connor 10e11950ae stepper: get_homed_offset() should return a float
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-03 19:48:47 -05:00
Kevin O'Connor 6d6638826c stepcompress: Fix proactive queue flushing on move with 64K+ steps
Commit e05c6354 changed the internal step compress queue from 64bit
integers to 32bit integers.  However, that commit broke the proactive
flushing of moves that could produce more than 64K steps.  This could
lead to large memory allocations and cpu slow downs on printers that
had a very large Z axis - possibly leading to a "Timer too close" mcu
shutdown.  Correct the code so that it properly generates a 64bit
flush clock.

Also, be sure to only expand / memmove the queue when there is no room
for a new element at the end.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-29 20:24:50 -05:00
Kevin O'Connor 6930a7de8d homing: Base homing cpu delay on estimated number of steps needed
Instead of adding 250ms to each homing operation add a time relative
to the number of estimated steps that are to be generated.  This
scales the delay to really large axes without adding a delay for
normal users.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-29 19:55:25 -05:00
Kevin O'Connor 8c2fa2e2d6 stepper: Support for multiple steppers controlling a single axis
Allow multiple steppers to be defined for a single cartesian axis.
This adds support for dual-z setups.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:37:04 -05:00
Kevin O'Connor 38643f52c9 stepper: Add get_endstops() / set_position wrappers
Add wrappers around mcu_endstop and mcu_stepper so that the kinematic
classes do not need to directly access these low-level classes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:36:45 -05:00
Kevin O'Connor eecf3b6ea8 stepper: Store pointers to step_const and step_delta in PrinterStepper
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:29:23 -05:00
Kevin O'Connor fc1d690d75 stepper: Remove unused variables from PrinterStepper class
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:29:23 -05:00
Kevin O'Connor d10380e73f stepper: Additional code comments
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:29:23 -05:00
Kevin O'Connor aaeda540b6 stepper: Calculate the stepper name directly from the config section
There is no need to pass the name to the PrinterStepper class as it
can determine the name itself.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:29:22 -05:00
Kevin O'Connor fda988889b heater: Avoid math errors on extreme ADC readings
Avoid log(0) and divide by zero errors in the thermistor calc_temp()
method.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-13 11:07:20 -05:00
Kevin O'Connor 77fea562c4 clocksync: Start with adjusted_freq of 1.0
Avoid setting adjusted_freq to 0.0 as that can cause divide by zero
failures at startup.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-13 21:07:32 -04:00
Kevin O'Connor e0f275cddf serialhdl: Don't open port at 1200 baud
The 1200 baud trick on the Arduino Due does both a reset and an
erase.  The erase is not desired.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 21:46:09 -04:00
Kevin O'Connor 07a69df62f mcu: Fix command restart
Fix omission in commit f8750b14 that broke restarts via Klipper
command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 21:43:33 -04:00
Kevin O'Connor f8750b142f klippy: Rework shutdown handling
If an MCU signals a shutdown from the background thread, notify the
main thread and handle the shutdown there.  Dispatch shutdown handling
from the main Printer() class instead of from the Toolhead class.
This simplifies the shutdown logic.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 16:28:53 -04:00
Kevin O'Connor 3506d1e994 fan: Enable heater_fan objects on an MCU shutdown event
Should the MCU go into an error state, set the heater_fan to
max_power.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor 3c4d14bfa9 pca9685: Support default values
Allow the pwm pin to have a non-zero default value.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor db97f36631 gpiocmds: Allow the start value for a pin to differ from the default_value
Allow the start value to be different from the default/shutdown value
for the pin.  This will be useful for "heater fans" that should
startup in the off state, and transition to full on in a shutdown
state.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor d03cf2b83f adccmds: Continue to query analog inputs after a shutdown
Continue to sample the ADC input pins even if the MCU goes into a
shutdown state.  This enables the printer to continue reporting
temperatures even on an mcu error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor 3b9b4e4d6f endstop: Eliminate end_stop_set_oversample command
Pass the sample_ticks and sample_count parameters directly in the
end_stop_home command instead.  This simplifies the code.

Also, simplify calculation of next wakeup time in
end_stop_oversample_event().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor 78ba7064a7 clocksync: Initialize clock_est in connect_file()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor cc7c99a4a4 cartesian: Fix min_stop_interval calculation error
It is possible to have an acceleration greater than max_z_accel on
XY+Z moves.  That needs to be taken into account when calculating the
min_stop_interval.  This prevents spurious "No next step" MCU errors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 01:16:11 -04:00
Kevin O'Connor ecf2596469 gcode: Don't warn on fan not present if input is from a file
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-11 14:28:19 -04:00
Kevin O'Connor 0ec7eda11b pins: Add pin mapping for atmega1284p
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-05 16:57:44 -04:00
Kevin O'Connor 381304aa6f stepper: If homing_endstop_phase is configured, make 0.0 be at a full step
If the stepper phases are known then it is possible to arrange for the
0.0 position to occur at a full step.  On cartesian style printer,
this makes it possible for the Z levels to occur at full steps (which
may help reduce "Z ribbing").

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-03 22:06:51 -04:00
Kevin O'Connor ce9523fb90 gcode: Report the raw MCU position from the M114 command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-03 22:03:52 -04:00
Kevin O'Connor 06420b0ddf gcode: Carry over #original and #command in get_extended_params()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-02 22:06:43 -04:00
Kevin O'Connor c2e1c53356 clocksync: Implement a floor on the prediction filter
Don't discard samples that are less than 500us from the prediction
regardless of the prediction variance.  Also, don't use the prediction
variance in the external time estimate.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-02 11:00:24 -04:00
Kevin O'Connor ece1f71c64 endstop: Support oversampling of the endstop
Some printers can show occasional noise on the endstop pin.  Support
sampling the endstop pin multiple times to attempt to filter out this
noise.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-01 19:15:55 -04:00
Kevin O'Connor 776d8f9f79 clocksync: Update clock synchronization code to use a linear regression
Implement a "moving" linear regression between the reported mcu clock
and the sent_time of the get_status message that generated that
report.  Use this linear regression to make predictions on the
relationship between the system time and the mcu clock.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-30 19:37:37 -04:00
Kevin O'Connor 61ee63f358 serialqueue: Don't report sent_time on responses that are retransmitted
On a retransmit, the sent_time of the command associated with the
given response message isn't accurate.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-30 19:37:20 -04:00
Kevin O'Connor 6f65ba9214 clocksync: Don't update prev_est on min rtt updates
Average frequency changes over the longer interval on a sample that
causes a minimum rtt update.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-28 01:09:18 -04:00
Kevin O'Connor ba837c2641 clocksync: Fix serialqueue.set_clock_est() - don't track min_freq
Revert commit f37fc775.  It is not valid to pass a conservative
frequency to serialqueue.set_clock_est() as that function may not be
called for extended periods - a too low frequency would eventually
lead to "Timer too close" mcu errors.

Instead, increase the 1ms time offset to 5ms to avoid corner cases
that could lead to a message arriving too soon.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-28 00:51:48 -04:00
Kevin O'Connor 1518032606 clocksync: Default mcu_freq to 1 instead of 0
This prevents divide by zero errors during stats output if the stats
are generated before a connection completes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 20:07:46 -04:00
Kevin O'Connor 6469cce2bc toolhead: Make sure reset_print_time() doesn't go backwards in time
Update the homing code to pass in the start of the homing operation to
toolhead.reset_print_time().  This prevents an error when batch
processing gcode files that contain multiple homing operations.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 19:21:26 -04:00
Kevin O'Connor f658819862 clocksync: Add support for dumping internal state for debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 13:13:38 -04:00
Kevin O'Connor 8d5a9143bb klippy: Avoid using '%' syntax when calling logging module
The logging module can build strings directly from printf syntax - no
need to build the string first.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 12:38:20 -04:00
Kevin O'Connor 8f8951b4c1 serialhdl: Make dump_debug() output atomic
Build a single (very large) logging message with the debug state.
This prevents the output from being fragmented.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 12:38:20 -04:00
Kevin O'Connor 6e5bcc69bc gcode: Make dump_debug() output atomic
Build a single (very large) logging message with the debug state.
This prevents the output from being fragmented.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 11:58:21 -04:00
Kevin O'Connor 8d04d3d8fd gcode: Exit if a shutdown occurs while running in batch mode
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 10:05:11 -04:00
Kevin O'Connor f37fc775e5 clocksync: Be conservative when setting serialqueue.set_clock_est()
Accuracy is not as important as ensuring a message is never sent
before it can be received in the serialqueue code.  So, use the
smallest frequency ever seen and add the minimum rtt time when setting
set_clock_est().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 09:10:41 -04:00
Kevin O'Connor 3982b5030e serialqueue: Take baud_adjust into account when calculating receive_time
Use baud_adjust when determining the receive_time of a message read
from the serial port.  This improves the accuracy of the clock
synchronization code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-26 22:27:25 -04:00
Kevin O'Connor d9fe4b6944 clocksync: Rework clock synchronization algorithm
Instead of tracking the minimum frequency ever observed, attempt to
track the actual frequency of the micro-controller (relative to the
host clock).  This improves the stability of the secondary mcu clocks
when multiple mcus are configured.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-26 22:27:25 -04:00
Kevin O'Connor 387cab27bd mcu: Separate restart_microcontroller() into multiple functions
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 16:04:41 -04:00
Kevin O'Connor 6dcc44ce2d chipmisc: Add initial support for servos
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 14:21:36 -04:00
Kevin O'Connor 3b4088c23f chipmisc: Add support for Replicape board
Add support for configuring and controlling the hardware specific to
the revision "B3" Replicape board.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 13:18:07 -04:00
Kevin O'Connor 16d2ec3a90 linux: Add support for analog IIO devices
Add support for reading analog values via the standard Linux IIO
interface.  This can be used on Replicape boards to sample analog
input pins.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 12:55:28 -04:00
Kevin O'Connor d851882278 linux: Initial support for running Klipper in a Linux real-time process
Add support for compiling the Klipper micro-controller code as a
real-time process capable of running on standard Linux systems.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 12:55:28 -04:00
Kevin O'Connor 3ccecc568d mcu: Initial support for multiple micro-controllers
Add initial support for controlling multiple independent
micro-controllers from a single Klippy host instance.  Add basic
support for synchronizing the clocks of the additional mcus to the
main mcu's clock.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 12:45:00 -04:00
Kevin O'Connor cee200e509 mcu: Move code around in MCU class to keep like code together
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:27:18 -04:00
Kevin O'Connor f1b315e04f mcu: Move print_time to clock conversion code to clocksync.py
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:27:18 -04:00
Kevin O'Connor 94bcd9735a mcu: Add mcu wrapper functions and avoid direct acccess to mcu variables
Don't directly access any of the mcu class variables externally from
the class.  Add wrapper functions for those external callers that need
access to some internal state.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:43 -04:00
Kevin O'Connor f662445766 stepcompress: Implement print time to clock conversion in C code
Implement the conversion from print_time to the local mcu's clock
within the C code.  This simplifies the python code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:43 -04:00
Kevin O'Connor 008be18f41 clocksync: Don't export get_last_clock()
Everywhere the data in get_last_clock() is used can be done just as
easily with estimated_print_time().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:43 -04:00
Kevin O'Connor 13812aa1c9 clocksync: Move clock synchronization code into new file
Move the low-level clock synchronization code from serialhdl.py to a
new file clocksync.py.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 2089f19670 toolhead: Separate is_active() code from stats() code
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 593741919f mcu: Update file purpose comment
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 9d0fcca8a9 serialhdl: Reduce calculations done while holding the lock
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 857eb01bfa homing: Move query_endstop() code from kinematic classes to homing.py
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor a100f174f9 mcu: Pass print_time directly to MCU calls
Now that the print_time is always synchronized with the mcu_time,
there is no longer a need to track mcu_time as a separate quantity.
Eliminate references to mcu_time from the code and pass print_time
directly in its place.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 5dfe4e1eb9 toolhead: Synchronize print_time to main mcu's time
Instead of starting the print_time at zero, start it at the estimated
time of the main mcu's clock.  This simplifies the code and it ensures
that print_time never goes backwards.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:38 -04:00
Kevin O'Connor b9586bad18 mcu: Use is_fileoutput() externally
Use mcu.is_fileoutput() instead of looking up the "debugoutput" flag
in the start args.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:22:29 -04:00
Kevin O'Connor f1c2f789b6 klippy: Do not start stats timer until after connect completes
Generating stats during connect leads to potential use of not yet
initialized variables.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:22:29 -04:00
Kevin O'Connor 123719bf92 stepper: Fix bug causing 'enable_pin' to be required
Make sure to initialize mcu_enable to None so that it is initialized
if no 'enable_pin' config value is provided.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:20:41 -04:00
Kevin O'Connor 14810d7e80 stepcompress: Return number of steps traveled from stepcompress_push()
Return the same information from stepcompress_push() that is returned
from stepcompress_push_const() and stpcompress_push_delta().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-13 09:24:27 -04:00
Kevin O'Connor 52156d2c41 pins: Don't pass mcu_freq to update_command()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-13 09:16:58 -04:00
Kevin O'Connor bf85c61b48 corexy: Fix max_xy_halt_velocity calculation on corexy
On corexy, the stepper velocity of a diagonal move could be greater
than the maximum printer velocity.  Account for that when setting the
maximum xy halt velocity in the mcu stepper config.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-09 14:45:10 -04:00
Kevin O'Connor dba488f30a extruder: Remove unused set_max_jerk() call
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-08 19:34:30 -04:00
Kevin O'Connor 91b9634198 serialqueue: Fix off-by-one error in retransmit sequence number tracking
Commit 4655a6bf allowed naks to be honored if receive_seq was greater
than the last retransmitted sequence.  However, receive_seq is the
receiver's next sequence number, so a nak should only be processed if
it is one greater than that.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-08 11:50:21 -04:00
Kevin O'Connor 7d17002b33 fan: Allow heater_fan to work with heater_bed
Fix order of init error preventing heater_fan from being used with
heater_bed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-07 11:19:27 -04:00
Kevin O'Connor 477b3941a6 console: Add support for SUPPRESS command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-07 11:19:27 -04:00
Kevin O'Connor 36dd7e7609 console: Add support for a FLOOD command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-07 11:19:27 -04:00
Kevin O'Connor 167a65d826 util: Fix reporting of git version of klippy code
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-07 11:19:27 -04:00
Kevin O'Connor c9cd8cea66 mcu: Limit value range of PWM and digital outputs prior to transmission
Make sure schedule_digital_out and schedule_pwm_out commands always go
out with a value that is in range for the particular command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-06 12:04:05 -04:00
Kevin O'Connor dfdcbece53 mcu: Improve error descriptions in Common_MCU_errors
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-06 12:03:49 -04:00
Kevin O'Connor 5b62f15c6d extruder: Provide more details on extruder errors
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-05 22:12:15 -04:00
Kevin O'Connor 09e32d1b84 mcu: Provide some further help on common MCU shutdown errors
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-05 22:12:15 -04:00
Kevin O'Connor ff56c0fb74 extruder: Fix typo in init
Commit 7a81bfc4 broke extrude only moves due to a typo in the commit.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-05 22:12:15 -04:00
Kevin O'Connor 36de6118c1 mcu: Limit ADC min/max range to a 16bit integer
Make sure the ADC range sent to the MCU can be encoded into a 16bit
integer.  Otherwise, if the provided min_temp/max_temp was outside the
range of possible values it could result in a spurious mcu shutdown.
In particular, the AD595 could not properly encode a min_temp of zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-05 18:22:21 -04:00
Kevin O'Connor 7083a33ecd pru: Support config_reset command to manually reset mcu
Add support for resetting the MCU via a software only mechanism.  This
is useful on the PRU.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-03 23:16:38 -04:00
Kevin O'Connor 8d0ef49e8f toolhead: Permit look-ahead between Z moves
Extend the look-ahead mechanism to work between moves that contain Z
movement.  This improves Klipper's handling of g-code produced in
"vase mode".

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-03 15:46:48 -04:00
Kevin O'Connor 7a81bfc4a4 toolhead: Eliminate set_max_jerk() from kinematic classes
Allow the kinematic classes to query the max velocity, max accel, and
max halt velocity from the toolhead class instead of having the
toolhead class call into the kinematic classes with those values.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-03 15:45:04 -04:00
Kevin O'Connor 0d13834293 gcode: Fix error that could cause commands to be processed out of order
Commit d0932009 changed the way command handling was performed, and
commit 95950949 fixed a defect in that commit.  Unfortunately, the fix
was incomplete.

If multiple commands were sent to Klippy without waiting for an "ok"
response from Klippy, then it was possible for those additional
commands to be queued and processed after subsequent commands.  This
would result in commands being processed out of order.

Fix this by only reregistering the input fd in the greenlet that
performs the unregistration of the fd.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-02 12:05:51 -04:00
Kevin O'Connor ac53806e04 gcode: Add an ECHO command for debugging purposes
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-02 12:05:51 -04:00
Kevin O'Connor 026b9c336c stepcompress: Minor performance tweaks for rpi
Invert the if conditional in queue_append() and change the order of
reads in minmax_point() - gcc on the rpi seems to do generate better
code this way.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-31 10:17:01 -04:00
Kevin O'Connor 588ecbe868 stepcompress: Use addition instead of multiplication on queue add
Replace multiplication with addition where possible.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-31 02:15:32 -04:00
Kevin O'Connor e05c635489 stepcompreses: Change the step queue to use 32bit integers
The RaspberryPi processor implements 'double to int32' conversions
much faster than 'double to int64' conversions.  Rework the code so
that steps stored in the queue are always a small offset from the last
sent step time.  (In the unlikely event that a step is far from the
last step time, then the queue is flushed to maintain this invariant.)

This simplifies the step compression code as well - it no longer needs
to check for integer overflows.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-31 00:27:43 -04:00
Kevin O'Connor f5cc355044 stepcompress: Refactor queue insertion to use a cursor
Create an insertion "cursor" for adding items to the step compression
queue.  This makes the calling code simpler and it makes it easier to
update the queue memory management in the future.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-31 00:15:03 -04:00
Kevin O'Connor 78f4c25a14 homing: Add a small delay before each homing operation
The homing operation can be cpu intensive for the host software.  Add
a small (250ms) delay before homing so that the host has additional
time to process the command before it is due on the mcu.  This is
intended to work around some reports of "timer too close" errors
during Z homing on RPi2 hosts and printers with high precision Z
positioning.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-29 18:02:36 -04:00
Kevin O'Connor 002dc0dfaf stepper: Adjust homing_speed so that it's an even number of ticks per step
Adjust the configured homing speed so that it always results in a
speed that is an even number of mcu ticks per step.  This ensures that
the code can always get good step compression during homing, which is
important as the entire homing operation must be able to fit within
the mcu's move queue.  This fixes some "move queue empty" mcu shutdown
errors that could occur when the Z step distance was an unusual size.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-29 18:00:17 -04:00
Kevin O'Connor 68d6788413 mcu: Add get_mcu() call to the mcu oid objects
Allow external code to obtain the mcu object that controls a pin setup
with setup_pin().  Also, don't bother defining print_to_mcu_time() and
system_to_mcu_time() on each pin object as they can be obtained via
the new get_mcu() method.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-29 17:59:27 -04:00
Kevin O'Connor c7c551369f mcu: Fix bug causing corexy to not work (introduced in 9d75c3b0)
Commit 9d75c3b0 changed the order of allocation for mcu oid integer
ids.  However, the stepper oids must always be allocated before
endstop oids so that corexy can register multiple steppers on a single
endstop.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-29 17:59:15 -04:00
Kevin O'Connor 0c2919b534 klippy: Move restart logic into Printer() class
Move the restart logic out of main() and into Printer.run().  This
simplifies the code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor d8c75fc608 klippy: Rename internal functions so that they are prefaced with "_"
Preface the internal functions to make it more clear which functions
are interfaces to external code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor a42cb4fecf toolhead: Avoid directly accessing the printer.mcu field
Lookup the mcu object from the printer objects and store it locally in
the toolhead class.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor 68ba3d5106 mcu: Drop support for TICKS() expansion in mcu config commands
It's no longer necessary to use the TICKS() hack as the config
commands are now all generated after the mcu speed is known.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor 931811ab59 chipmisc: Add support for configuring ad5206 digipots
Support an "ad5206" config section so that one can configure the
digipots found on Reprap "RAMBo" boards.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor 9d75c3b0ca chipmisc: Add support for statically configured output pins
Allow digital and PWM output pins to be setup via new config
sections.  This makes it easier to setup pin configurations.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:20 -04:00
Kevin O'Connor 6ab8567d51 mcu: Track stepqueues separately from steppers
The MCU() class needs to track the stepqueues so that it can
initialize the steppersync object.  Track the stepqueues directly
instead of via the list of steppers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 20:45:54 -04:00
Kevin O'Connor c727ed3592 mcu: Track oids separately from objects requiring a build_config() callback
Track the oid count separately from the configurable object count -
this way it is possible to have internal objects that don't require an
oid in the mcu.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 20:44:51 -04:00
Kevin O'Connor c72ca983ba mcu: Eliminate "init callback" phase during connect
It's not necessary to register and execute "init callbacks" when
configuring the mcu.  Instead, have each mcu object produce its init
messages in the build_config() callback.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 20:41:09 -04:00
Kevin O'Connor ec7990796a pins: Support registering arbitrary chips that supply configurable pins
Allow multiple chips to provide pin mappings (not just the main mcu
chip).  Move the pin parsing from the mcu.py code to pins.py and
support mapping from pin descriptions to their corresponding chips and
parameters.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 20:38:55 -04:00
Kevin O'Connor 268834e4ae klippy: Store printer startup parameters in new "start_args" dictionary
Store pertinent information from the software startup in a dictionary
that the various printer components can access instead of in
individual variables in the Printer() class.  This makes it easier to
add future command-line options.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 19:27:05 -04:00
Kevin O'Connor b80c488d36 heater: Another minor cleanup to Steinhart-Hart math
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-20 12:42:50 -04:00
Kevin O'Connor f25cb33367 heater: Minor cleanup to Steinhart-Hart math
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-18 13:28:04 -04:00
Kevin O'Connor 4b5f3bec4b heater: Add support for a generic "NTC 100K beta 3950" thermistor
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-17 15:12:51 -04:00
Kevin O'Connor 1f4c6443ef heater: Calibrate thermistor directly from temperature and resistance
Store the underlying temperature and resistance values instead of the
Steinhart-Hart coefficents obtained from them.  This makes it easier
to add new thermistors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-17 13:26:51 -04:00
Kevin O'Connor 4b5109c1b9 serialqueue: Make sure fds are in non-blocking mode
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-14 21:08:28 -04:00
Kevin O'Connor 085817d332 serialhdl: Sometimes we get an IOError when serial port not found
Catch IOError when opening the serial port.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-14 21:07:26 -04:00
Kevin O'Connor 5e6acf7dbc console: Add support for a STATS command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-08 00:27:28 -04:00
Kevin O'Connor 58811b5c44 console: Add LIST command that shows available commands and variables
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-08 00:27:28 -04:00
Kevin O'Connor 86a762b2b7 console: Add a HELP command
Show available features at startup.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-08 00:27:28 -04:00
Kevin O'Connor 981c53682f stepper: Use a sane default for homing_positive_dir
Use the endstop position to determine a sane default for
homing_positive_dir.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-24 14:31:46 -04:00
Kevin O'Connor 143b7cccf4 stepper: Separate out homing code to its own PrinterHomingStepper class
Keep the homing code separate from the main stepper class.  This makes
it easier to verify the correct config parameters are provided.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-24 13:54:46 -04:00
Kevin O'Connor 959a20888c serialhdl: Dump serial stats in dump_debug()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-24 11:43:54 -04:00
Kevin O'Connor 7bf0ec2fe7 gcode: Don't wait for moves to finish if both debug input and output
Don't wait for moves to finish if the output is going to a debug file.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-23 21:32:26 -04:00
Kevin O'Connor c6231a16e3 serialqueue: Improve limit on number of in-flight bytes
Instead of limiting the amount of non-acked messages to 50ms, limit
the amount to one round-trip-time.  This should make it less likely
that the mcu will be overloaded and it should make retransmits faster.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-23 20:47:08 -04:00
Kevin O'Connor a619aacfc6 serialqueue: Further retransmit timing fixes
The first message always has a sync byte with it, so its size should
be one larger.  Also, the idle_time should always be the minimum time
that the message could be received, so it should always be reset to
eventtime on a retransmit.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-23 19:32:42 -04:00
Kevin O'Connor d469db84ee serialqueue: Allow a second nak after a retransmit
If a nak message causes a retransmission then also accept a second nak
message as long as it is for a sequence greater than the first nak.
This should allow faster retransmits when there are multiple
transmission errors in a small time period.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-21 23:49:44 -04:00
Kevin O'Connor 4655a6bfef serialqueue: Fix off-by-one error in retransmit sequence number tracking
Track the sequence number of the message last retransmitted (not the
sequence number of the next message to be transmitted).  This fixes a
small possibility of a valid nak not being honored.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-21 23:43:48 -04:00
Kevin O'Connor 61325c0a14 serialqueue: Improve timing of multiple retransmits
If a retransmit is triggered by a nak, then it is not necessary to
increase the rto.  The next retransmit time should be based on the
expected reception of the first retransmitted message, not the last.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-21 21:26:14 -04:00
Kevin O'Connor 7faa5fe233 gcode: Improve end-of-file handling when input is a debug file
Wait for any pending moves to be fully handled before exiting.  Make
sure the wait is done inside the "self.is_processing_data" check to
avoid infinite recursion.  Don't keep reading from the file while
waiting to exit.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-21 21:22:12 -04:00
Kevin O'Connor 118fd21cb8 irq: Support sleeping when mcu is idle
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-17 15:02:43 -04:00
Kevin O'Connor 969485c754 fan: Add support for heater_fan objects
Add support for fans designed to cool the components of an extruder or
heater.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-17 11:35:52 -04:00
Kevin O'Connor 519e81d0fa mcu: Support converting from a system time to an mcu time
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-17 11:35:48 -04:00
Kevin O'Connor 12ca45a264 gcode: Log g-code error responses
Be sure to log g-code errors even if debug logging is not enabled.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-17 11:24:15 -04:00
Kevin O'Connor 5793271308 fan: Support setting a max_power attribute for the print cooling fan
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-05 10:43:34 -04:00
Kevin O'Connor cf662b842b msgproto: Catch exceptions during identify data parsing
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-04 12:49:58 -04:00
Kevin O'Connor 0ac518040b msgproto: Export static_strings from mcu to host as a dictionary
Export the static strings as a dictionary instead of as a list.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-02 14:11:10 -04:00
Kevin O'Connor 067fac05a8 serialqueue: Rename clock estimation variable names
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-30 20:15:36 -04:00
Kevin O'Connor c7d0358c41 serialhdl: Rework mcu clock synchronization
The existing clock synchronization code has two flaws: intermittent
transmission latency during get_status requests can cause the
estimated clock to be too low, and the estimated clock calculation did
not take into account possible clock drift between samples.  The
former could potentially lead to "Timer too close" errors and the
latter could potentially lead to "Move queue empty" errors.

Rework the code to avoid the above problems.  It's not necessary to
estimate the micro-controller clock as an excellent estimate is
reported by the micro-controller (via the CLOCK_FREQ constant).
Account for a small drift from the reported value, and check on each
sample if the drift exceeds the expected limits.  With a good starting
estimated clock, only the offset needs to be calculated.  Use previous
offsets (and the estimated clock) in calculation of new offsets to
avoid intermittent latency from badly skewing the results.  Finally,
add an additional time offset of one millisecond to account for any
minor inaccuracies.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-30 20:15:36 -04:00
Kevin O'Connor c957e4ba86 serialqueue: Clarify code that associates sent messages to received messages
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-30 20:15:36 -04:00
Kevin O'Connor d2fafbdd9e build: Request python2 for all directly executed python binaries
Some systems point python to python3 instead of python2 - explicitly
request python2 to avoid conflicts.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-27 20:26:02 -04:00
Kevin O'Connor d981973096 heater: Fix auto-tune code
Make sure the heater.target_temp is set during the auto-tune test so
that the heater.set_pwm() command will allow the heater to be turned
on.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-22 12:09:55 -04:00
Kevin O'Connor e92ce565dd console: Support new artificial DELAY command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-22 10:51:49 -04:00
Kevin O'Connor c03b4921c3 klippy: Make sure to always sleep before retrying next stats() call
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-15 09:37:57 -04:00
Kevin O'Connor 156de2e4c2 delta: Fix support for different endstop_position settings on each stepper
The endstop_position is intended to support different values for each
stepper so that the individual tower heights can be configured.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-11 12:48:51 -04:00
Kevin O'Connor 959509496a gcode: Fix regression causing lost asynchronous commands
Commit d0932009 introduced an error that could cause lost input in
cases where the sender did not wait for an "ok" message before sending
the next command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-11 12:42:11 -04:00
Kevin O'Connor 8419e152bb klippy: Remove some obscure python2 dependencies
Don't modify dictionaries while iterating them and be careful to use
// when doing an integer divide.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-10 00:12:14 -04:00
Kevin O'Connor 1bc3e0a678 klippy: Use newer "except XYZError as e" python syntax
Use the newer syntax for python exceptions.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-10 00:08:06 -04:00
Kevin O'Connor d093200966 gcode: Support running arbitrary gcode on extruder change
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:55:33 -04:00
Kevin O'Connor 72dc21fb1a gcode: Support for querying and setting multiple extruder heaters
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:55:30 -04:00
Kevin O'Connor 24b8f4ebc1 extruder: Add initial support for multi-extruders
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:54:38 -04:00
Kevin O'Connor 136dccbcdf klippy: Allow each module to define their config sections
Create add_printer_objects() functions in the fan, heater, extruder,
and toolhead modules.  Create the necessary printer component objects
from this call instead of placing the code directly in klippy.py.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:54:34 -04:00
Kevin O'Connor d0e6a0928b pins: Fix typo in at90usb1286 support so PF0-7 pins are defined
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-09 18:46:07 -04:00
Kevin O'Connor 01ee9e16c5 klippy: Prefer python dictionary comprehension to dict() call
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-06 12:35:13 -04:00
Kevin O'Connor 38411fd2e7 delta: Add support for specifying the angle each tower is at
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-06-05 18:05:45 -04:00
Kevin O'Connor d2547ce6b0 avr: Add support for atmega328 chip
The atmega328 is basically the same as the atmega168 - it just adds
some additional memory.  Allow the chip to be selected during the
build.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-28 10:45:32 -04:00
Kevin O'Connor c9b6662138 pru: Add support for ADC input
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-17 19:46:12 -04:00
Kevin O'Connor b6f24e78ac pyhelper: Fix GETHEX() macro used in dump_string() debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-17 09:57:09 -04:00
Kevin O'Connor fc24aa041b pins: Add pin mappings for Beaglebone boards
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-15 15:15:52 -04:00
Kevin O'Connor c9b44b5bb6 serialhdl: Support working with pseudo serial devices
Support working with devices that aren't really serial ports and thus
do not have a baud rate.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-15 15:15:52 -04:00
Kevin O'Connor 5c4cc0d646 pwmcmds: Export the maximum PWM value
Instead of assuming the maximum PWM value is 255, export a constant
from the firmware to the host with the maximum value.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-15 14:02:59 -04:00
Kevin O'Connor 98f2adbcb5 extruder: Rework maximum retraction check
On a retract move (which are common during "wipe" operations), treat
the move as if it were an extrude only move.  It's valid for a retract
move to reverse more filament then it would be practical to push.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-02 08:57:38 -04:00
Kevin O'Connor c9d21574d8 gcode: Check for invalid speeds
Raise an error if the move speed is set to a zero or negative value.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-02 07:54:48 -04:00
Kevin O'Connor 253517096e extruder: Extend over extrusion checks to retractions
Ensure a move with a retraction (negative extrude) is also checked for
sane extrusion rates.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-02 07:54:48 -04:00
Kevin O'Connor 0fa35254c6 msgproto: Wrap strings passed via output() in repr()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-02 07:54:48 -04:00
Kevin O'Connor fc9fb7473c gcode: Don't report an error if turning off an unknown fan or heater
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-01 15:02:27 -04:00
Kevin O'Connor 31ca2331d2 queuelogger: Add critical information to each logfile on rollover
When the log file does a rollover, start the top of the log with
critical system information (eg, software versions).

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-05-01 14:48:44 -04:00
Kevin O'Connor 35a6d9ba87 gcode: Sort the order of commands in HELP
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-26 10:44:22 -04:00
Kevin O'Connor c63754fc32 gcode: Limit build_handlers() method to just building available commands
The set_printer_ready() can be called from a background thread on a
shutdown event, so don't try to lookup the printer components in that
case.  Simplify build_handlers() so that it no longer tests for
components being available - test for component availability in the
command handlers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-26 10:31:58 -04:00
Kevin O'Connor ccb93068fe msgproto: Rework dump() so it also works with params
Always call the regular .parse() method for each message type during
dump() - add a new .format_params() method for dumping a verbose
representation of the parsed message.  This allows the new
format_params() to also be used with data already parsed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-25 13:58:13 -04:00
Kevin O'Connor a6fe355801 console: Automatically convert float values to int during evaluation
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-25 12:26:13 -04:00
Kevin O'Connor fe11c3e348 console: Use stdout.write() instead of print
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-25 12:26:13 -04:00
Kevin O'Connor 167b18b58f gcode: Ignore M21 command
No need to recommend users disable "SD card support" in octoprint -
instead, just ignore the M21 command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-20 10:11:10 -04:00
Kevin O'Connor 4b1a530330 stepcompress: Simplify delta Z only move calculations
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-20 00:56:18 -04:00
Kevin O'Connor 2cb935c300 mcu: No need to log mcu_stats debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:43:14 -04:00
Kevin O'Connor b9623c1128 klippy: Don't log stats when the printer is idle
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:38:37 -04:00
Kevin O'Connor 7a386cff7d mcu: Change "Synchronizing mcu clock" logging to debug
Always log the last synchronized clock during a shutdown event, and
use debug level for normal reports.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:06:11 -04:00
Kevin O'Connor 839725e3c5 queuelogger: Automatically roll log file
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 09:58:34 -04:00
Kevin O'Connor 8920479f85 klippy: Remove CLEAR_SHUTDOWN command
Advice users to issue a FIRMWARE_RESTART command on a printer shutdown
event, and remove support for CLEAR_SHUTDOWN.  A full mcu reset is
preferable and it simplifies the interface.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 14:53:41 -04:00
Kevin O'Connor 4c25eae9b4 mcu: Make sure a FIRMWARE_RESTART actually resets the mcu
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 14:29:18 -04:00
Kevin O'Connor daff83ee9a hub-ctrl: Add support for micro-controller reset via RPi usb power toggling
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 9f9e3e61d6 mcu: Support reset command
Extend the FIRMWARE_RESTART command so that it can use the firmware
"reset" command instead of the "arduino" mechanism.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 1592395036 reactor: Fix bug causing end() to not always work
Only set the self._process flag in run() not _dispatch_loop().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 7b03b04c78 klippy: Support minimum/maximum value checks on configuration variables
Verify that numeric parameters are in a sane range when reading the
config.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-11 11:42:55 -04:00
Kevin O'Connor 1cdddeec30 stepcompress: Add comment on common suffixes and units
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 20:22:32 -04:00
Kevin O'Connor 657c908f88 stepcompress: Modify check_expand() into check_push()
Add the new item at the same time as checking if there is space in the
queue.

Also, update the default optimization level of c_helper.so to O2 to
improve the compiled code layout.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 19:05:04 -04:00
Kevin O'Connor d7a0e22d59 stepcompress: Remove step_dist from stepcompress_push_delta()
Pass the step direction explicitly to the low-level delta kinematic C
code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:08:42 -04:00
Kevin O'Connor 33b809714f delta: Do reverse direction checking in C code
Calculate where a tower must reverse direction during a move in the C
code instead of the delta.py kinematic code.  This simplifies the
python code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:05:41 -04:00
Kevin O'Connor b915a2ad7d delta: Make it clear that a "virtual tower" is created
The delta code calculates a "virtual tower" along the line of
movement.  Rework the variable names and comments to make it clear
that this is occurring.

It is not necessary to pass the start_pos variable to the C code as it
is simple to update the start_pos at the start of each movement.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:05:41 -04:00
Kevin O'Connor 85ed5cef7f stepcompress: Merge stepcompress_delta_const and stepcompress_delta_accel
It's not necessary to have separate C delta kinematic functions for
constant acceleration and constant velocity as constant velocity can
be obtained by using a constant acceleration of zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:47:00 -04:00
Kevin O'Connor df42b0d1ac stepcompress: Pass delta velocity and acceleration directly to C code
Update the C delta kinematic code to take velocity and acceleration
directly in step distances and clock ticks.  This simplifies the
mcu.py python code as it only needs to do unit and axis conversion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:43:48 -04:00
Kevin O'Connor 98add22891 stepcompress: Merge stepcompress_push_accel() and stepcompress_push_const()
It's not necessary to have separate C functions for constant
acceleration and constant velocity as constant velocity can be
obtained by using a constant acceleration of zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:43:25 -04:00
Kevin O'Connor 1d81bf5596 stepcompress: Pass constant velocity and acceleration directly to C code
Update the C code to take velocity and acceleration directly in step
distances and clock ticks.  This simplifies the mcu.py python code as
it only needs to do unit and axis conversion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:57:24 -04:00
Kevin O'Connor e4153a536f mcu: Change mcu_stepper.set_position() to take a location in millimeters
Update the set_position() method to convert from millimeters to
absolute step position.

Also, update PrinterStepper.get_homed_offset() and
mcu_stepper.get_commanded_position() to return millimeters.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:17 -04:00
Kevin O'Connor 79f31238b0 mcu: Don't export the commanded_position variable from mcu_stepper
Now that the kinematic classes call the mcu_stepper with millimeters
and seconds it is no longer necessary for them to directly access the
stepper's position in absolute steps.  Rename
mcu_stepper.commanded_position to mcu_stepper._commanded_pos to make
clear it is not a variable intended to be externally accessed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:17 -04:00
Kevin O'Connor 8c712d959d mcu: Pass delta velocity and acceleration directly to mcu_stepper
Rework the parameters of step_delta_const() and step_delta_accel() so
that they take velocity and acceleration directly in millimeters and
seconds.  This simplifies the delta.py kinematic code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:04 -04:00
Kevin O'Connor c4b1a79db2 mcu: Pass constant velocity and acceleration directly to mcu_stepper
Rename step_sqrt/step_factor to step_accel/step_const and have them
directly take the velocity and acceleration in millimeters and
seconds.  This simplifies the kinematic classes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:43:56 -04:00
Kevin O'Connor 47f12f107d stepcompress: Move stepcompress_push_* functions to their own section
This is only code movement; no code changes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:26:39 -04:00
Kevin O'Connor bfad970e4d mcu: Rename self.ffi_lib to self._ffi_lib
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-04 10:13:02 -04:00
Kevin O'Connor 49bdc6fbd1 corexy: Initial corexy kinematic implementation
Add initial support for corexy kinematics.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-03 17:27:14 -04:00
Kevin O'Connor 57f279677f endstop: Support halting more than one stepper on trigger
Extend the endstop code so that more than one stepper can be halted
during endstop homing.  Some kinematic setups (eg, corexy) require an
endstop to support this.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-03 17:27:10 -04:00
Kevin O'Connor 565861f680 reactor: Support pause() command even when the reactor is not running
If the reactor isn't running then implement pause using the system
sleep command.  This simplifies the users of pause().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-01 12:26:24 -04:00
Kevin O'Connor c0380d0280 stepper: Disable homing_endstop_accuracy errors on debug runs
If klippy is started in file output debugging, disable the
homing_endstop_accuracy error check.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-31 14:38:09 -04:00
Kevin O'Connor aa0f1aaeb2 toolhead: Increase the motor_off_time default to 10 minutes
Increase the default motor_off_time from 1 minute to 10 minutes.  The
small value is a common source of confusion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 14:09:17 -04:00
Kevin O'Connor 7fc9ba7d3a mcu: Log the mcu clock each time print_time is synchronized
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 12:51:10 -04:00
Kevin O'Connor 6de85d02ae serialqueue: Message receive_time must be taken after read()
The est_clock calculation code requires timestamps on status messages
to never be prior to the reception of the message.  The eventtime of
handle_message() is taken before the read() and there is a small
possibility that it could be inaccurate enough to corrupt the
est_clock calculation.  Take a new timestamp when storing receive_time
to prevent this.  This fix prevents some firmware "Move queue empty"
shutdowns.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 19:16:33 -04:00
Kevin O'Connor 1fbb36fa87 serialhdl: Make sure to calculate est_clock before connect() finishes
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:13:55 -04:00
Kevin O'Connor 3cafcc2bc7 serialqueue: Don't retransmit on a NAK if no sent data is pending
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:13:55 -04:00
Kevin O'Connor 8d92c898ee stepcompress: Always return 0 on negative number in safe_sqrt()
sqrt() of a negative number in the C code returns NaN.  This value
results in behavior that is difficult to debug.  Always return 0.0
instead as this results in better behavior that is easier to track
down.  Also, on some code paths, safe_sqrt is called on numbers that
are multiplied by very large amounts (eg, 16000000**2) and thus
distinguishing between large and small negative numbers is difficult.
For now, report in the log if the value is below -0.001.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-22 10:54:53 -04:00
Kevin O'Connor 9bf73cd72d extruder: Make sure EXTRUDE_DIFF_IGNORE doesn't trigger due to rounding
The code disables lookahead between two extruding moves with
significantly different extrude ratios.  Unfortunately, it was
possible for very tiny moves to show different extrude ratios just due
to how the slicer implements rounding when it produces the gcode.
Allow lookahead to be enabled between moves with extrude ratios that
are different if they don't noticeably produce more or less extrusion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-20 14:39:06 -04:00
Kevin O'Connor f97cf5c3b6 extruder: Avoid maximum extrude cross section errors on infinitesimal moves
Be less likely to raise a "Move exceeds maximum extrusion cross
section" error on very short moves.  It's okay to extrude a little
extra plastic on moves shorter than the nozzle diameter.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-19 21:38:59 -04:00
Kevin O'Connor 5ff2d5aee6 mcu: Defer MCU_adc register_msg until ready to receive messages
Register the callback handler only after it's required state is setup.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 14:41:26 -04:00
Kevin O'Connor 1f474742eb klippy: Log python info at start of log
Log the python version and startup command parameters to the log.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 14:41:25 -04:00
Kevin O'Connor 0041a0079d stepcompress: Improve check_line() error messages
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:25 -04:00
Kevin O'Connor 9bb8b0c622 toolhead: Don't raise exception from force_shutdown
Catch and ignore any exceptions when trying to shutdown the printer in
toolhead.force_shutdown() - there's a good chance an exception will be
raised as this method is often called after an invalid internal state
is found.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:25 -04:00
Kevin O'Connor df6d3107f2 stepper: Fix set_min_stop_interval() calculation
The previous calculation was only valid if the stepper is always
commanded to a position that is an exact multiple of the
step_distance.  The safety check was programmed with a value too large
for other commanded positions, which could result in "No next step"
errors.  Fix by changing the calculation to use the worst case
scenario.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:09 -04:00
Kevin O'Connor cbdc54843d gcode: Catch common gcode parameter errors
Don't force a firmware shutdown on a simple gcode parse error.
Instead, report the error back to the user and otherwise ignore the
command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:13:36 -04:00
Kevin O'Connor d2027cb4a9 serialhdl: Catch SerialException as well as OSError on serial open
Catch the right exceptions so that a retry is possible when attempting
to open the serial port.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 12:49:15 -04:00
Kevin O'Connor e60779bfe1 heater: Force set_pwm of zero when target_temp is zero
Fix a corner case where a residual in the PID could cause a non-zero
pwm request even when the target_temp is zero.  (Which could lead to a
firmware "Missed scheduling of next pwm event" shutdown.)

Simplify the logic for suppressing duplicate pwm updates and make sure
a zero target_temp always results in a zero pwm update on the
following set_pwm calculation.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 12:49:15 -04:00
Kevin O'Connor f66b1ac450 heater: Add support for AD595 type sensors
Add support for sensor chips that produce a voltage that linearly
scales with temperature.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:48:30 -04:00
Kevin O'Connor ff6a96665a heater: Rename thermistor_type config name to sensor_type
Rename the thermistor_type and thermistor_pin config variables to
sensor_type and sensor_pin.  This is in preparation for support of
sensors beyond thermistors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:46:33 -04:00
Kevin O'Connor 4388a294a4 heater: Handle case where min adc value is less than max adc value
When using a sensor that isn't a thermisistor, the maximum and minimum
adc values may be swapped - handle that case.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:44:53 -04:00
Kevin O'Connor d21b9280f0 klippy: Eliminate high-level build_config phase
Now that the mcu objects can be created prior to connecting to the
mcu, it is no longer necessary to separate the init and build_config
phases in the high-level code.  Move the mcu objection creation from
the build_config phase to the init phase and eliminate the
build_config phase.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 92649332ce mcu: Delay setting of mcu_stepper.min_stop_interval
Create a separate callback for setting the min_stop_interval.

Also, move the setting of the stepper max_error from the stepper
configs to the mcu config and rename it to max_stepper_error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor be91c1229f gcode: Eliminate build_config() method
Lookup the printer components during the set_printer_ready() callback.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 168cb95bd5 mcu: Allow each oid object to define its own build_config() method
Create a build_config() method on each oid object and call it just
after connecting to the MCU.  Move code that requires a connected
state from the oid init to its new build_config method.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 1d796a4e24 mcu: Support config mechanism for translating seconds to clock ticks
Introduce a TICKS() macro during config parsing that will translate
time in seconds to time in clock ticks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 8e6d5efdac pins: Simplify pin map alias setup
Use map_pins() to obtain the pin mapping - don't export
mcu_to_pins().  The functionality of mcu_to_pins() can be obtained by
calling map_pins() with name=None.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:15 -04:00
Kevin O'Connor a38437f378 stepper: Introduce stepper_get_position command and remove from endstop.c
Move the logic to calculate and report the stepper's current position
from endstop.c to stepper.c.  This localizes the stepper code into
stepper.c.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-09 14:54:52 -05:00
Kevin O'Connor d5fc594317 mcu: Support inverted PWM pins
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-09 00:46:53 -05:00
Kevin O'Connor 64407dc5d2 klippy: Support FIRMWARE_RESTART command
Add initial support for micro-controller resets via the Arduino reset
mechanism.  Also, automatically attempt a firmware restart if the
printer CRC does not match.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 23:02:31 -05:00
Kevin O'Connor b0329465ec serialhdl: Make sure to close the serial port on disconnect()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 23:02:31 -05:00
Kevin O'Connor 0f70b420f2 mcu: Improve error messages on failure to config printer
Don't report a CRC mismatch if a shutdown or other failure occurs
during config - instead report the appropriate details.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 21:44:17 -05:00
Kevin O'Connor 21c4dea0e6 serialhdl: Detect timeout in SerialReader.send_with_response()
Raise an error if the response is never received.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 21:25:54 -05:00
Kevin O'Connor bcaf818c0e fan: Default to using software PWM
Not all hardware has PWM support and there is no compelling reason to
use hardware PWM for fans.  Change the default to use software PWM.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-08 20:23:09 -05:00
Kevin O'Connor c19af4fb2b serialhdl: Load the mcu's 64bit clock at start of connection
Store a full 64bit uptime in the mcu and query it at the start of each
connection.  This ensures the host's 64bit clock is always in synch
with the mcu's clock.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-03 22:02:27 -05:00
Kevin O'Connor f53897758d heater: Support max_power setting for heaters
Change the mcu PWM value from an integer (0-255) to a float (0. - 1.).
Add support for limiting the maximum power (as measured over a
sufficiently long duration) to a particular heater.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-03 20:00:16 -05:00
Kevin O'Connor 54002c4391 extruder: Pressure advance lookahead time should start after decel
The pressure advance lookahead time should start after any full
deceleration moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-03 14:20:41 -05:00
Kevin O'Connor 6a53eaefc0 extruder: Allow configuration of pressure advance lookahead time
Instead of defaulting the pressure advance lookahead time to be the
same as the pressure_advance variable, allow it to be configured.
Default the new config setting (pressure_advance_lookahead_time) to
10ms.

Also, make the setting more accurate if a future move is accelerating
in the middle of the lookahead window.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-22 15:20:22 -05:00
Kevin O'Connor 4bc114336c delta: Simplify maximum stepper velocity and accel checks
Simplify the mechanism for limiting stepper speed (introduced in
commit bdfdf7ef) - split the extreme end of the build envelope into
two zones and use the same speeds for all moves that traverse any part
of one of those zones.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-21 11:18:56 -05:00
Kevin O'Connor 47f1d377f5 heater: Enforce min/max_temp in heater.set_temp()
Raise an error if the user requests a temperate outside the configured
min/max_temp range.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-21 10:48:42 -05:00
Kevin O'Connor 566699f68a toolhead: Fix error in lookahead logic
Commit c24b7a7e reworked the way lookahead was done and it introduced
a bug when a full acceleration move is immiedietly followed by a full
deceleration move.  In that situation, depending on when the lookahead
queue was flushed, it was possible to call move.move() without calling
move.set_junction().  This resulted in a "Move instance has no
attribute 'accel_t'" internal error.

Simplify and fix the logic for checking full accel moves followed by
full decel moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-20 12:50:12 -05:00
Kevin O'Connor 29ba92a551 delta: Use position_endstop for position_max
There's no reason for the user to specify position_max - it can be
inferred on deltas from the endstop positions.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-19 11:00:46 -05:00
Kevin O'Connor bdfdf7ef55 delta: Cap maximum stepper velocity and acceleration
Some XY moves at the extreme end of the build envelope could cause
excessive axis stepper movement.  Check for any moves that could
possibly result in a stepper movement of more than 3 times the XY
movement and cap the move's acceleration and speed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-13 21:47:10 -05:00
Kevin O'Connor 9f65ae72c3 delta: Rework boundary checks
Calculate and store the maximum xy2 value for the given z level each
time the head moves to a new z level.  This simplifies the boundary
check for common XY moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-13 17:51:13 -05:00
Kevin O'Connor 3434ea540c klippy: Log the type of cpu the host is running on
Report in the log the host CPU type and count.  This helps distinguish
between different rpi versions when debugging the log from a problem
report.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 19:14:26 -05:00
Kevin O'Connor 29131c873a gcode: Attempt to shutdown heaters and fans prior to a RESTART
If the user requests a restart and the machine appears to be otherwise
functioning normally, then attempt to stop the heaters and fans prior
to restarting the host.  This prevents the firmware from going into a
shutdown state when the heater is on and the host restarts.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 18:48:21 -05:00
Kevin O'Connor ab1eb70d1c toolhead: Rework lookahead flush to be more stable during high cpu
Change the lookahead queue so that it attempts to buffer at least
buffer_time_high amount of moves when first starting a print.  This
helps ensure the buffer is normally always full.

If the buffer falls below buffer_time_low then it is either due to the
end of a print or because octoprint/klippy is unable to keep up.
Change the code so that in this case the lookahead queue will attempt
to gather buffer_time_high amount of moves before restarting movement.

Update the default buffer_time_low to 1 second and buffer_time_high to
2 seconds.  With the above changes a smaller buffer_time_high and a
larger buffer_time_low are more practical.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 71256f9456 toolhead: Flush lookahead buffer by time
Use a minimum time window as a heuristic for determining when to try
to lazily flush the lookahead buffer.  In the common case this will
result in more moves processed for each flush and thus reduce the
overall cost of the lookahead processing.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 6179839215 toolhead: Separate motor off timer from main flush timer
Move the motor off time checking to its own code.  This simplifies the
main flush handler.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 0ca96e543c toolhead: Increase maximum stepper halt velocity
Do a better job of calculating the maximum halt velocity for the
stepper motors.  The maximum cornering velocity is related to both the
maximum acceleration and the junction_deviation, so both should be in
the formula.  Tests show that "math.sqrt(8. * self.junction_deviation
* self.max_accel)" very closely fits the maximum on cartesian robots.

This fixes potential "no next step" shutdowns that could occur on
some print moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor acb0b8f599 klippy: Fix omission causing gcode dump to not function
Fix bug that broke the gcode command dump after a shutdown.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:19:58 -05:00
Kevin O'Connor 20d0936fa2 reactor: Use the system monotonic clock instead of the normal system clock
The normal system clock can have sudden jumps if the system clock is
changed.  Use the system monotonic clock to avoid these sudden changes
in time.

It appears the Raspbian OS (which is used by OctoPi) is setup to
update the system clock upon network connectivity.  This could cause
sudden system clock changes which could lead to Klippy processing
errors.  Using the monotonic clock eliminates these issues.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 13:31:34 -05:00
Kevin O'Connor c24b7a7ef9 toolhead: Introduce "smoothed" acceleration during lookahead
Update the lookahead code to track both normal toolhead acceleration
as well as a pseudo acceleration to the point of deceleration.  This
reduces the top speed of small zig-zag moves and it reduces printer
vibration during these moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 074495a13a toolhead: Remove unneeded forward pass in MoveQueue.flush()
Simplify the code now that the extruder lookahead is separate from the
main lookahead code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor e14d86d8b8 toolhead: Remove the do_calc_junction flag
It is not necessary to track the do_calc_junction flag as it can just
as easily be determined at the top of the calc_junction() method.
This simplifies the code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 528c29c01c extruder: Do extruder lookahead based on time instead of cornering
When calculating the extruder lookahead, determine how far to
lookahead by the amount of elapsed time each move takes.  This makes
the extruder lookahead code more flexible as it is no longer limited
to the next immediate cornering moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 1bb7a22115 extruder: Move extruder specific lookahead into extruder class
Instead of calculating min/max_corner_v in the toolhead class,
calculate it in the extruder class.  This keeps the extruder specific
code together.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 19ed67331d stepcompress: Propagate errors back to python code
Propagate error codes back to the python code and raise an exception
on an error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 667b72870f gcode: Exit on an unhandled exception when reading from a file
When testing via a gcode input file, it's easier to debug problems if
the program exits upon the first exception.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 9c1bf1387c toolhead: Make sure max_corner_v2 is fully calculated on a lazy flush
Make sure max_corner_v2 is fully calculated before proactively
flushing moves from the lookahead queue.  Without this, some moves
would do unnecessary pressure advance during cornering.

Also, handle the min/max_corner_v2 calculations correctly in the rare
case where a move that does only acceleration is immediately followed
by a move that does only deceleration.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-16 15:32:35 -05:00
Kevin O'Connor fc6a31eac8 toolhead: Change variables to use suffix "_v2" instead of prefix "junction_"
The junction speeds are tracked in velocity squared - introduce the
common suffix "_v2" to track that instead of using a prefix of
"junction_".

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-16 15:32:35 -05:00
Kevin O'Connor 064e8bdd84 toolhead: Clear do_calc_junction if using non-default accel
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-14 12:48:16 -05:00
Kevin O'Connor f335045273 heater: Resend PWM values even if last value was zero
Continue to resend the pwm value even if the last value was zero -
this extends the debugging info.

Also, add the target temperature to the pwm debugging.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-12 15:13:41 -05:00
Kevin O'Connor 4ea091339e heater: Only create a soft PWM object for PID heaters
The "watermark" style heater only needs a digital_out pin - not a
software PWM pin.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 18:36:43 -05:00
Kevin O'Connor 8378b7345b toolhead: Change cornering_min/max variable name to junction_corner_min/max
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 18:35:52 -05:00
Kevin O'Connor 4a71c7a2bd heater: Report last temperature in PWM debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 12:36:51 -05:00
Kevin O'Connor b2885a53cb klippy: Increase precision of reported statistics timestamp
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 12:35:30 -05:00
Kevin O'Connor 46b6b4037d reactor: Reload eventtime if a greenlet is reactivated
Fix a bug causing timers to be delayed when pause() is called from a
fd event.  The eventtime needs to be reloaded when an old greenlet is
reactivated.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 11:19:39 -05:00
Kevin O'Connor 93d3a6e1d1 klippy: Warn the user on common errors due to old firmware
Check for msgproto.error and warn the user about version firmware
version mismatch.  Raise msgproto.error when extracting firmware
constants.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 00:13:28 -05:00
Kevin O'Connor eebaeeff96 util: Use path of script instead of current directory for git version
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-09 23:33:23 -05:00
Kevin O'Connor 3a7a77d49e basecmd: Improve accuracy of stats "sumsq" variable
Use a base of 256 instead of 65536 when calculating the sum of the
square of the clock differences in the stats.  This makes the
calculation more accurate.  Export the new base via DECL_CONSTANT for
the host to access.  Use DIV_ROUND_UP() when adjusting for the base to
ensure no lost ticks.  Do the division after multiplication in the
common case where the time between stats_task() invocations is less
than 64K ticks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-09 23:08:23 -05:00
Kevin O'Connor c87c090264 extruder: Calculate sane defaults for extrude only velocity and accel
Instead of requiring the user enter velocity and accel parameters for
extrude only moves, calculate sane defaults from the printer's maximum
velocity and accel.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:18:30 -05:00
Kevin O'Connor b26922978a extruder: Do sanity checks on extrusion rates
Add a run-time check to ensure the incoming g-code doesn't have a
ridiculously large e move.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:17:43 -05:00
Kevin O'Connor 5a5bd2596a extruder: Add nozzle and filament diameter config settings
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:12:51 -05:00
Kevin O'Connor 91056809dd mcu: Change the default baud rate to 250000
Update the default baud rate in mcu.py to 250000 (as that is the
default in all other places).

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-02 12:22:43 -05:00
Kevin O'Connor 8e797e6830 stepcompress: Flush periodically if adding more than 64K steps in a move
It's possible for a printer with very fine resolution to require a
large number of steps for a homing operation.  Instead of storing all
of those steps in memory, periodically flush the queue should more
than 64K steps be present.  This keeps a reasonable limit on the
amount of ram needed to store steps.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-31 13:21:53 -05:00
Kevin O'Connor c552ba06b4 serialqueue: Remove serialqueue_flush_ready()
The serialqueue_flush_ready() code was used to flush queue_step
commands during a homing operation.  It's no longer necessary now that
moves during a homing operation use the normal message priority
system.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-30 20:15:05 -05:00
Kevin O'Connor 6bd5f4e44e stepcompress: Using normal message priority system during homing
The endstop homing system requires all queue_step commands be in the
MCU's 'move queue' before endstop checking starts.  Use the normal
message priority system to request that stepper queue_step commands
are received prior to the start of the end_stop_home command.  This
simplifies the code and removes the need for special serial queue
flushing.

This also fixes a bug in homing operations that take longer than 2^31
clock ticks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-30 20:14:48 -05:00
Kevin O'Connor 6138d18f4b toolhead: Also call reset_print_time() on force_shutdown()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor d028f42e99 mcu: Don't call steppersync_flush if steppersync not created
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor 860fc3e91d gcode: Add support for M115 command
Support querying the firmware type and version.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor 2e03d84755 gcode: Add support for M400 command
Add ability to fully stall the input until all moves are complete.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:28 -05:00
Kevin O'Connor f2b406fc5e toolhead: Don't call into kinematic class on extrude only moves
Add a is_kinematic_move flag to the Move class and clear it on extrude
only moves.  Don't call the kinematic check_move() or move() methods
for extrude only moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:28 -05:00
Kevin O'Connor f46bc0ef04 stepper: Change default max_error from 50us to 25us
Change the default compression error window (max_error) from 50us to
25us - it's common for stepper motor drivers to have 30us for their
"pwm fixed off time" and it would be good for the steps to be
scheduled within that time.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:27 -05:00
Kevin O'Connor 800d53db6a stepcompress: Rework addfactor integer overflow check
Revert 4a16053c and avoid integer overflows in the addfactor
calculation by exiting the loop early if count > 0x200.  This provides
stronger protection against overflows.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-26 12:47:17 -05:00
Kevin O'Connor a9444d3399 mcu: Log the MCU configuration during connect phase
Log the constants reported by the MCU and log the number of move items
allocated after configuration.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-24 12:33:56 -05:00
Kevin O'Connor 4a16053c00 stepcompress: Fix integer overflow leading to infinite loop
Commit a217c0f3 changed the way the "addfactor" was calculated.
Unfortunately, it was possible for the updated method to cause an
integer overflow and have a negative addfactor.  Fix this by
explicitly casting the addfactor calculation to uint32_t.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-24 12:02:37 -05:00
Kevin O'Connor d0c61f0f76 klippy: Log the contents of the config file at startup
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-24 10:18:41 -05:00
Kevin O'Connor 451ffd567d klippy: Log the host software git version at startup
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-24 10:17:48 -05:00
Kevin O'Connor f3a49604f1 stepcompress: Increase check on max count to 10000000
Some motors have very small step distances and they can generate over
a million steps during a homing operation.  Increase the maximum count
to ten million to avoid triggering the internal sanity check.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-23 23:13:35 -05:00
Kevin O'Connor 872b08601a mcu: Obtain the maximum adc value from the firmware
Don't assume the hardware ADC has 10bit resultion - instead have the
firmware define a constant and read that constant in the host.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-23 17:06:10 -05:00
Kevin O'Connor fe95ea221b build: Define DECL_CONSTANT mechanism for defining exported constants
Add a DECL_CONSTANT macro to allow the firmware to define constants
that are to be exported to the host during the "identify" phase.  This
replaces the existing hardcoded mechanism of scanning the Kconfig
header file for certain constants.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-23 17:06:10 -05:00
Kevin O'Connor 219796ef4e gcode: Add a "STATUS" command
Add a status command that will report the current printer status.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-21 11:35:00 -05:00
Kevin O'Connor 4f087c331c klippy: Update config error message - use "RESTART" when ready to continue
It is possible to restart the host software with a RESTART command
after manually resetting the micro-controller.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-21 11:16:06 -05:00
Kevin O'Connor 1d841eeb87 stepcompress: Prefer greater interval if all else equal
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:39 -05:00
Kevin O'Connor 19d1f83d97 stepcompress: Move check for add=0 sequences out of loop
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:38 -05:00
Kevin O'Connor 6efadf44d0 stepcompress: Favor higher add values when bisecting
Instead of splitting the available "add range" in half, try for add
values closer to the higher end of the range.  This heuristic seems to
result in better choices.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:38 -05:00
Kevin O'Connor e4c4a4628b stepcompress: Use inclusive range on min/maxadd
Change the min/maxadd variables to use an inclusive range instead of
exclusive.  This better matches min/maxinterval.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:38 -05:00
Kevin O'Connor a217c0f394 stepcompress: Be consistent with "point" vs "nextpoint"
Make it clear which variables refer to the best verified point found
so far, and which variables deal with the next (not yet verified)
point.

Also, remove checked_count as bestcount serves the same purpose.

Also, allow minmax_point to be inlined.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-19 11:20:38 -05:00
Kevin O'Connor 1dbd11446c stepcompress: Don't warn on multi-step interval=0 sequences
It is possible to get a valid multi-step sequence with an interval of
zero if the add is non-zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-14 11:03:16 -05:00
Kevin O'Connor 74fa8a3907 serialhdl: Clear "hupcl" bit from serial port
The arduino style serial port interfaces can reset the MCU when the
serial port is opened.  Clearing the HUPCL flag makes this less
likely.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 19:07:03 -05:00
Kevin O'Connor b099851a8b gcode: Increase initial speed
If a speed is never specified then default to 25mm/s (up from 1 mm/s).
If a user accidentally issues a move without setting the speed, the
default speed shouldn't be so slow that it takes minutes to finish the
move.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:28:09 -05:00
Kevin O'Connor f25ead109c gcode: Handle M112 emergency stop command
Also try to support the command if it is sent out of order.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:09:51 -05:00
Kevin O'Connor edd7dfe1c8 gcode: Rework toolhead stalling to use greenlets
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:09:51 -05:00
Kevin O'Connor 89f5452ddb gcode: Rework homing to use greenlets
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:09:51 -05:00
Kevin O'Connor a6de1db94d gcode: Rework endstop query to use greenlets
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-09 17:09:51 -05:00
Kevin O'Connor ed9d7e4fae gcode: Convert wait for temp to use greenlets
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-08 18:15:11 -05:00
Kevin O'Connor e169f70bfb gcode: Convert busy handler from timer to greenlet
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-08 18:15:11 -05:00
Kevin O'Connor 35428f2e04 cartesian: Make it clear which methods of CartKinematics are internal
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-08 18:14:46 -05:00
Kevin O'Connor 0718a1bd1f delta: Make it clear which methods of DeltaKinematics are internal
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-08 18:13:34 -05:00
Kevin O'Connor 83f7d702e7 stepcompress: Encourage add=0 in compress_bisect_add()
Only use a non-zero 'add' if it actually extends the number of steps
the command covers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-06 19:01:00 -05:00
Kevin O'Connor 4565a73e91 stepcompress: Optimize push_delta_const() for common XY or Z only moves
Most moves are on the XY plane - avoid a few multiplications in the
inner loop in this case.  When there is a Z move, it is almost always
entirely a Z move - avoid the sqrt() call in the inner loop in this
case.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-05 14:40:29 -05:00
Kevin O'Connor 9c932ad514 delta: Rework delta math to avoid using inv_movexy_r
Taking the inverse of the XY move distance can lead to extremely large
values when the XY distance is very small.  This can lead to
saturation of the double precision variables and incorrect results.

Rework the delta kinematic math to avoid using this inverse.  Pass the
closestxy_d value directly to the C functions so that the C code can
calculate its intermediate constants.

After this change the move_z special case is no longer necessary as
the regular delta functions now work with movexy_r=0 and movez_r=1.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-05 14:36:02 -05:00
Kevin O'Connor 5458f3cbd2 delta: Make sure homing distance is large enough to hit the endstop
The head may be far away from an axis at the start of a home, and that
axis must then traverse more than just the distance from zero height
to the endstop position.  Add in additional distance to account for
this.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-05 14:06:38 -05:00
Kevin O'Connor d2abbd8f5d extruder: Fix retract
Commit 7554c7f6 broke retract moves.  Fix by making sure extrude_r is
always a positive number.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 18:17:54 -05:00
Kevin O'Connor 00b40b720f klippy: stats() method must check that mcu and toolhead classes exist
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 18:17:54 -05:00
Kevin O'Connor 71b4923208 delta: Support limiting the maximum velocity of z moves
On a delta printer, z moves require the mcu to support the greatest
number of steps per second.  However, z moves are rare, so it makes
sense to limit the velocity of z moves separately from the velocity of
normal xy moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 18:17:54 -05:00
Kevin O'Connor c49d3fdb17 toolhead: Specify maximum acceleration and velocity in toolhead class
Change the config file so the maximum accel and velocity are specified
in the "printer" section instead of the individual "stepper" sections.
The underlying code limits the velocity and accel of the toolhead
relative to the print object, so it makes sense to configure the
system that was as well.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 18:17:54 -05:00
Kevin O'Connor 9a31c068c4 klippy: Fix typo causing missing stats on 'exit_eof' case
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 10:55:04 -05:00
Kevin O'Connor d2ecc9d80c gcode: Add support for CLEAR_SHUTDOWN command
Add ability to clear the MCU shutdown flag from the console.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-01 00:21:20 -05:00
Kevin O'Connor fbd7cc243b klippy: Add ability to restart the host software
Add a "restart" gcode command that will cause the host "klippy"
software to reload its config and restart.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 23:53:03 -05:00
Kevin O'Connor a6055ce069 gcode: Support parsing of "extended" gcode commands
Support human readable commands (eg, "help").  Add a "help" command to
list these extended commands.

Also, add support for declaring command aliases, command help, and
command availability next to the handlers themselves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 23:00:29 -05:00
Kevin O'Connor 35719e665c delta: Fix delta kinematics startup
Commit 1e1364c3 moved the storage of the stepper position to the
mcu_stepper class.  The initializing of that position needs to be
pushed back until after the mcu_stepper class is instantiated.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:24:03 -05:00
Kevin O'Connor bc80ed4e88 mcu: Detect if the communication channel to the firmware is lost
Detect a comms loss and report it to the user.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:20:09 -05:00
Kevin O'Connor 5ebe8ce025 gcode: Don't dump the message log directly from set_printer_ready()
The set_printer_ready() method can be called from a background thread.
Have the main Printer class call a new dump_debug() method in the main
thread on a shutdown event.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:20:09 -05:00
Kevin O'Connor 17dcb42752 klippy: Validate that options in the config file exist
Check that all options specified in the config file are valid.  This
catches possible typos and spelling errors in variable names that have
a default.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:20:09 -05:00
Kevin O'Connor 2f97b2d7c2 klippy: Add ConfigWrapper.getchoice method
Add helper function that ensures a config option is one of several
choices.  This helps ensure that a proper error is raised if an
invalid choice is made.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:44 -05:00
Kevin O'Connor 57244de37d klippy: Throw an exception if any required config parameter is missing
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:44 -05:00
Kevin O'Connor 3806ed882a mcu: Raise a config error on an invalid pin name in the config file
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:44 -05:00
Kevin O'Connor ce7e7c4048 klippy: Report an error if the config file does not exist
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:44 -05:00
Kevin O'Connor 524e0290bc klippy: Improve error reporting during connect
Catch exceptions during the connect phase and report them via the
gcode interface to the user.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:44 -05:00
Kevin O'Connor dbdf1e137e gcode: Support reading from gcode input before mcu is ready
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:43 -05:00
Kevin O'Connor 6ebb1a68cb klippy: separate initial config file load into load_config() method
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:43 -05:00
Kevin O'Connor 7e7e607e3f klippy: Create the /tmp/printer pseudo tty before opening config file
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:43 -05:00
Kevin O'Connor 4eb21a71ae klippy: Defer calling mcu.connect_file() to connect() method
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:43 -05:00
Kevin O'Connor 4f07ee4d92 pyhelper: Add ability to route error messages to python logging
Instead of writing error messages to stderr, route them into the
python code and use the standard python logging system.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 21:19:43 -05:00
Kevin O'Connor b14db404b5 pyhelper: Move helper functions from serialqueue.c to new file
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 13:33:16 -05:00
Kevin O'Connor 7cb71df02c mcu: Be careful to free memory allocated in C code
Free steppersync, stepcompress, and commandqueue objects.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-30 13:33:16 -05:00
Kevin O'Connor 55fc11ff02 serialhdl: Retry opening of serial port
Continually retry to open the serial port.  This helps with connecting
to some micro-controllers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 21:58:48 -05:00
Kevin O'Connor 0d43d269ed serialhdl: Fully deallocate serialqueue on disconnect
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 21:58:48 -05:00
Kevin O'Connor a0829c63de serialhdl: Make SerialReader.send_with_response() blocking
Use the greenlet mechanism to wait for the response directly in the
send_with_response() method.  This simplifies the calling code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 21:58:45 -05:00
Kevin O'Connor 535c7b99b4 serialhdl: Make SerialReader.connect() blocking
Use the greenlet mechanism to wait for the connection to come up in
the serial connect() method.  This simplifies the calling code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 21:57:49 -05:00
Kevin O'Connor 5d805ba550 klippy: Run the MCU connect code within the reactor
Setup the reactor and run the MCU connection code as a timer within
the reactor.  The connection code will make use of reactor greenlets
so that it can wait for events during the connection phase.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 21:54:45 -05:00
Kevin O'Connor bafe796eeb reactor: Add support for greenlets
Add support for greenlets - a mechanism for tasks that can pause while
still allowing regular reactor events to occur.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 21:54:45 -05:00
Kevin O'Connor ceb60ffcc6 mcu: Rename output_file_mode variable to is_fileoutput
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 21:54:40 -05:00
Kevin O'Connor 72c4f353e6 serialqueue: Kick the background thread from serialqueue_exit
Wake the background thread up when exiting - as this makes the exit
complete faster (and have more predictable timing).

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 18:49:12 -05:00
Kevin O'Connor 4d6830a373 serialqueue: Fix possible memory leak in serialqueue_extract_old()
Make sure to free all messages even if the requested size is smaller
than the number of messages.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 18:49:12 -05:00
Kevin O'Connor f547cab710 klippy: No need to define __str__ and __init__ methods on exception classes
The base Exception class already defines these methods.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 18:49:12 -05:00
Kevin O'Connor 7835f50722 klippy: Eliminate write_dictionary command line option
The feature is not necessary and it will be difficult to maintain
in the future.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 18:21:57 -05:00
Kevin O'Connor d161d66741 mcu: Handle adc initialization entirely in mcu code
Don't expose the ADC initialization to the gcode and heater code -
instead, register a callback within the MCU_adc class and call it
directly from the MCU class after configuration completes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-29 18:21:56 -05:00
Kevin O'Connor 9755182adf homing: Check homing distance to verify endstop trigger after retract
Instead of checking the endstop trigger directly after a retract move,
verify some distance is traveled during the following homing
operation.  This reduces the amount of synchronization between mcu and
host during homing.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-28 11:23:26 -05:00
Kevin O'Connor a5637bb9d4 mcu: Track the stepper position in the MCU in the MCU_stepper class
Support tracking of both the commanded_position and the mcu_position
in the MCU_stepper class.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-28 11:22:01 -05:00
Kevin O'Connor 1e1364c3d4 mcu: Store the stepper position in the mcu_stepper class
Move the storage of the stepper location from the kinematic classes to
the low-level mcu_stepper class.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-19 11:34:42 -05:00
Kevin O'Connor 7cf914537b stepper: Raise an EndstopError if invalid phase found during homing
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-18 14:39:48 -05:00
Kevin O'Connor ab1972d1cf homing: Verify the endstops are no longer triggered after retract move
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-18 14:17:53 -05:00
Kevin O'Connor e0aa067cc9 homing: Check for timeout during homing operation
Should a homing move complete without hitting the endstop, then
disable motors, disable the endstop checking, and report the error to
the user.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-18 14:17:53 -05:00
Kevin O'Connor 4f30dce64f homing: Add EndstopMoveError wrapper around EndstopError
Allow an EndstopError to be raised without a destination position.
Introduce EndstopMoveError wrapper so that current callers can
continue to pass in a move destination.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-18 14:17:53 -05:00
Kevin O'Connor 2b5b899d35 homing: Direct stepper phase detection from kinematic classes
Change the scheduling of the final homed position (which takes into
account the stepper phases) so that it is scheduled from the kinematic
classes instead of from the toolhead class.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-18 14:04:10 -05:00
Kevin O'Connor 781cf608d7 homing: Create Homing class from gcode
Create the Homing class in the gcode handler instead of in the
kinematic classes.  This will make it easier to pass error messages
back to the user.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-18 14:04:09 -05:00
Kevin O'Connor 9e1059afb4 homing: Create QueryEndstops class from gcode
Create the QueryEndstops in the gcode handler instead of in the
kinematic classes.  This simplifies the gcode handler as it can
directly register its response callback.

Also, store the stepper name in the stepper class.  Also, propagate
the print_time of the query request to the mcu_endstop class.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-18 14:04:09 -05:00
Kevin O'Connor 7ef8c0442a mcu: Remove support for DummyMCU class
It's easier to test with the file output mechanism and the DummyMCU
code has grown stale.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-16 12:09:26 -05:00
Kevin O'Connor 6ab269ceb7 stepcompress: Don't bother loop unrolling in push_sqrt()
It's not necessary to have two loops - checking if factor is greater
than zero in the loop is fine.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-14 15:36:11 -05:00
Kevin O'Connor fd7cb99f47 stepcompress: Optimize safe_sqrt() code
Optimize the code by putting the uncommon case out-of-line.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-14 15:12:53 -05:00
Kevin O'Connor 5a1ec817d4 stepper: Check if the motor needs to be enabled in the kinematic classes
Check for motor enable in the kinematic classes so it doesn't need to
be checked on every move.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-14 13:40:35 -05:00
Kevin O'Connor 9ad8153d33 stepper: Reset the next step time on a stepper stop
Automatically reset the next step time to zero on a stepper_stop()
call.  This makes the host code simpler as it no longer needs to
schedule an explicit reset_step_clock command on the step after a
homing operation.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-14 13:10:14 -05:00
Kevin O'Connor 941427554a delta: Initial support for linear delta kinematics
This adds support for delta based robots.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-14 12:35:36 -05:00
Kevin O'Connor 7554c7f694 stepcompress: Do all step rounding in C code
Commits f0cefebf and 8f331f08 changed the way the code determined what
steps to take on fractional steps.  Unfortunately, it was possible in
some situations for the C code to round differently from the python
code which could result in warnings and lost steps.

Change the code so that all fractional step handling is done in the C
code.  Implementing the step rounding logic in one location avoids any
conflicts.

In order to efficiently handle the step rounding in the C code, the C
code has also been extended to directly send the "set_next_step_dir"
command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-13 18:29:45 -05:00
Kevin O'Connor 79da35d023 stepcompress: Minor code movement
Move flush() and check_expand() code to a new location so that the
stepcompress_push_X() functions can flush.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-12 22:55:27 -05:00
Kevin O'Connor 1dee1ba64e queuelogger: Add support for background log writing
Writing to the debug log can cause an unbounded delay due to disk IO.
This is particularly so on embedded machines such as the Raspberry Pi
that run on SD cards.  These log writing delays can cause problems for
the main processing threads.

The new "queuelogger" code forwards all the main thread log messages
to a queue, and a background thread writes the log messages from the
queue to the destination file.  This eliminates the IO delay from the
main threads.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-12 22:53:43 -05:00
Kevin O'Connor afecf7ce36 stepper: Default to a high direction pin meaning positive direction
Invert the default meaning of the stepper direction pin.  Instead of
treating a low value as position motion, treat a high value as
positive motion.  This matches what other firmwares do, and it matches
what common stepper motor drivers document.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-08 10:39:32 -05:00
Kevin O'Connor 5e6127869a mcu: Do not invert the direction of pullup pins by default
A pullup setting on an input pin (ie, '^') should enable the hardware
pullup resistor, but it should not invert the trigger level (ie, it
should remain trigger on high).  Those that need to change the trigger
level (ie, trigger on low) must now do that explicitly (ie, '^!').
This makes the code match what other firmwares do.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-08 09:29:38 -05:00
Kevin O'Connor 3b5b895a10 heater: Do not require target temperature be above min_extrude_temp
Only disable the extruder if the last measured temperature is below
the minimum extrude temperature setting.  Verifying the target
temperature is not necessary, and it can incorrectly prevent some
valid moves.  It's not uncommon for scripts to retract filament
immiedietly after setting the extruder temperature to zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-08 09:22:43 -05:00
Kevin O'Connor 345fc41482 extruder: Don't do pressure advance on velocity changes due to cornering
Due to the lookahead, small changes in the direction of the toolhead
cause minor changes in toolhead velocity.  These "cornering" velocity
changes cause the current extruder code to trigger pressure advance
and its associated pressure retract.  This causes the extruder to
rapidly "jerk" the filament.

This code change updates the extruder to detect velocity changes due
solely to cornering and avoid pressure advance.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-05 11:06:58 -04:00
Kevin O'Connor 93dd310add extruder: Don't assume start_v matches last end_v in pressure advance
Due to minor differences in the extrude ratio, the last end velocity
of the filament may not exactly match the next move's start velocity
of the filament.  Implement more precise calculations for pressure
advance to take this into account.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-05 11:06:58 -04:00
Kevin O'Connor a201385008 extruder: Consistently use extrude distance in calculations
Avoid mixing the travel distance of the head (and its associated
velocity and acceleration) with the distance the filament moves.
Instead, use the filament travel distance.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-05 11:04:50 -04:00
Kevin O'Connor 9d7aa1e155 toolhead: Support calculation of cornering minimum and maximum
Calculate the next "cornering" minimum and maximum for each move.  The
"cornering minimum" is the lowest speed the head will reach
immediately after this move (with no interleaving acceleration or
cruising).  The "cornering maximum" is the maximum speed the head will
reach after the cornering minimum (with no interleaving deceleration
or cruising).

These cornering calculations will be helpful in the extruder "pressure
advance" code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-05 10:59:36 -04:00
Kevin O'Connor 6285cc6f66 toolhead: Simplify calculation of junction_cruise
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-05 10:59:36 -04:00
Kevin O'Connor 8e165fecc0 toolhead: Calculate maximum junction start when adding moves
Take into account the maximum possible start speed of a move when
calculating junction_start_max.  This simplifies the lookahead logic.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-05 10:56:47 -04:00
Kevin O'Connor 2b7ab290b8 mcu: Remove python checks for stepcompress integer overflow
Now that the C code checks for overflow, it is no longer necessary for
the python code to check.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-02 13:22:35 -04:00
Kevin O'Connor 508a934d62 stepcompress: Do 32bit integer overflow checks internally in C code
Update the stepcompress C code to check for integer overflow so that
the python code does not need to.  The new checks also handle the
possibility of a single move lasting long enough to cause an overflow.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-02 13:22:35 -04:00
Kevin O'Connor 8025921fc8 stepcompress: Invert the meaning of the min_clock flag
Use a non-zero qm->min_clock value to indicate that the command uses
the move queue and to also store the clock of when that move queue
item will be released.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-02 10:12:26 -04:00
Kevin O'Connor ff6fef927a stepcompress: Store step times using 64bit integers
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-11-01 19:38:37 -04:00
Kevin O'Connor 8f331f08d2 extruder: Determine start step offset using last commanded position
The existing code calculates the number of steps in a move and then
spreads them out evenly throughout that move.  Change the code so that
step timing is based on where the head is commanded to be relative to
the stepper step locations.  This makes the timing more accurate - in
particular the stepper velocities will be more accurate during
cornering introduced by the lookahead code.  It also results in
slightly smoother stepper motion which results in better step
compression.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-31 11:14:28 -04:00
Kevin O'Connor f0cefebff7 cartesian.py: Determine start step offset using last commanded position
The existing code calculates the number of steps in a move and then
spreads them out evenly throughout that move.  Change the code so that
step timing is based on where the head is commanded to be relative to
the axis step locations.  This makes the timing more accurate - in
particular the axis velocities will be more accurate during cornering
introduced by the lookahead code.  It also results in slightly
smoother stepper motion which results in better step compression.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-31 11:06:19 -04:00
Kevin O'Connor 2904a0bbac cartesian: Rename step_dist to move_step_d
Don't use step_dist for the "distance along the line of movement per
step" as it's too similar to the stepper.step_dist variable.  Use the
name "move_step_d" instead.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-31 11:05:52 -04:00
Kevin O'Connor 6a96e83ea9 toolhead: Store both the start and end position in the Move class
Store the start position (in addition to the existing end position) in
the Move class.  The start position can be useful to the kinematic
classes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-25 19:19:29 -04:00
Kevin O'Connor 977aabe038 stepper: Return homing offset in steps instead of an absolute position
Rename get_homed_position() to get_homed_offset() and return the
endstop position delta in steps instead of an absolute position
relative to position_endstop.  The conversion to absolute positions
can be dependent on the type of kinematics in use, so is inappropriate
to do in the low level stepper.py code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-13 10:09:56 -04:00
Kevin O'Connor 3809e4c055 gcode: Reset current position after an endstop error
If the printer is commanded to an invalid location, reset the current
position to the last successfully commanded position.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-11 15:10:19 -04:00
Kevin O'Connor 7f8a94ff48 heater: Make it possible to disable min_extrude_temp for testing
Allow a config file to specify 'min_extrude_temp: 0' to disable the
minimum extrude temperature test.  This makes it easier to perform
testing on the avr simulator.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-11 00:21:30 -04:00
Kevin O'Connor ee56b14faa mcu: Fix endstop query timeout checking
Commit 0685802c changed the query endstop timeout to use host time
instead of the mcu clock.  However, it is possible for an endstop
homing request to be in the future which makes using the host time
inappropriate.  Revert back to using the mcu clock to determine when
to send an endstop query.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-11 00:21:24 -04:00
Kevin O'Connor ab54fcd443 stepcompress: Check for small negative numbers on sqrt() calls
It's theoretically possible for floating point truncation to cause a
math formula to return a small negative number instead of 0.  If
sqrt() is called on this small negative number it could cause a
crash.  Check for this case and return 0.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-10 11:39:26 -04:00
Kevin O'Connor 9fa0a62c8a stepcompress: Eliminate possible infinite loop in compress_bisect_add()
Commit 47f30331 converted compress_bisect_add() to use "best reach"
instead of "best add".  However, that change caused
compress_bisect_add() to behave poorly when passed in invalid data
(negative times).  Change the code to better handle invalid data.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-10-10 11:31:56 -04:00
Kevin O'Connor 9faa0fbd25 extruder: Support a minimum extrude temperature
Allow the config file to specify the minimum temperature for the
extruder and check for that temperature prior to moving the extruder
motor.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-30 21:36:51 -04:00
Kevin O'Connor 3167e8ddbe extruder: Remove unnecessary getsection('extruder') call
The passed in config object is already pointing to the 'extruder'
section.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-30 21:36:51 -04:00
Kevin O'Connor b53da365a1 cartesian: Enforce endstop min and max boundaries
Verify that each move command is within range of the configured
minimum and maximum for each axis.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-30 21:36:51 -04:00
Kevin O'Connor 275b386856 toolhead: Allow kinematics class to verify the move prior to queuing it
Introduce a check_move() method in the extruder and cartesian
kinematic classes.  This allows the lower level classes to verify the
contents of the move prior to queing that move.

The speed and acceleration handling for special Z and extrude only
moves are also moved from the generic toolhead class to the low-level
classes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-30 21:27:46 -04:00
Kevin O'Connor e9505697fb gcode: Keep a log of incoming gcode data and report it on a shutdown
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-30 21:27:46 -04:00
Kevin O'Connor 47f303317b stepcompress: Compress for greatest "reach" instead of greatest "add"
Search for the maximum reachable value instead of the maximum "add".
The maximum reachable value encompasses both the maximum count and a
closest step time to the last requested step time.  This allows for
more "add=0" sequences to be generated which the mcu can optimize for.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-24 11:42:06 -04:00
Kevin O'Connor 0685802cb8 homing: Support querying the current status of endstops
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-22 11:29:27 -04:00
Kevin O'Connor a7b81dc05c toolhead: Force a firmware shutdown on an unhandled exception
Check for unhandled exceptions and force the MCU to shutdown in that
case.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-22 11:15:17 -04:00
Kevin O'Connor 0824d32319 cartesian: Minor change to clarify end stop homing direction code
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-15 12:20:16 -04:00
Kevin O'Connor 94272ed072 heater: Add "ATC Semitec 104GT-2" thermistor definition
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-15 12:16:08 -04:00
Kevin O'Connor 7b2f6f89f0 heater: Remove redundant float conversion
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-15 12:15:35 -04:00
Kevin O'Connor 1bbcb51066 mcu: Write initial config commands when in file output mode
When doing serial file output debugging, write the config commands as
they are often useful to inspect.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-09-10 20:26:52 -04:00
Kevin O'Connor c5f50e73c2 mcu: Consistently use mcu_freq variable name (instead of clock_freq)
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-08-25 12:09:37 -04:00
Kevin O'Connor 7276c7085a mcu: Internally store _print_start_time instead of _print_start_clock
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-08-25 12:07:08 -04:00
Kevin O'Connor e52113a319 mcu: convert stepper, endstop, and digital_out to take mcu_time
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-08-24 16:42:25 -04:00
Kevin O'Connor 11ecac626d mcu: Convert PWM and ADC objects to take mcu_time instead of clock
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-08-24 15:16:02 -04:00
Kevin O'Connor 654546e338 stepper: Support stepper phase adjustments when homing
Add support for enhancing the precision of endstop switches by also
inspecting the phase of the stepper motor when the endstop triggers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-28 11:22:28 -04:00
Kevin O'Connor 170389ef14 extruder: Add some additional comments
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-26 11:17:26 -04:00
Kevin O'Connor 92f81d51f4 homing: Move low-level coordinate manipulation to kinematic class
Rework the code so that the kinematic class (currently just
cartesian.py) has more control over the homing process.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-25 23:47:30 -04:00
Kevin O'Connor e9c03f2e4a gcode: Error on G20 (set units to inches) command
Respond with an error to a G20 command (instead of effectively
ignoring the command).

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-25 22:46:11 -04:00
Kevin O'Connor dc37a07a8e extruder: Add support for "pressure advance" on extrusion
Add a config option to define an amount of additional filament to feed
into the extruder during acceleration and deceleration of the
extruder.  This can help ensure plastic is deposited in the correct
places during a print.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-25 21:57:23 -04:00
Kevin O'Connor c847606311 toolhead: Limit lookahead optimization to moves with similar extrude ratios
Only skip acceleration between moves if both moves perform a similar
amount of extrusion.  This ensures the extruder has sufficient time to
accelerate to and from each extrude move.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-22 15:42:19 -04:00
Kevin O'Connor 589017a3d6 stepper: Have caller calculate max jerk velocity
Allow the owner of the stepper object to cacluate the maximum step
jerk velocity.  This is used to ensure there is no communication error
between mcu and host.

Disable checking of jerk velocity for extruder stepper motors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-22 15:42:18 -04:00
Kevin O'Connor d3c27c514f toolhead: Add some comments to acceleration code
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-16 21:33:35 -04:00
Kevin O'Connor 777a0b817b serialhdl: Calculate baudadjust from MCU's baud instead of host baud
Store the baud rate the MCU is configured for in the "identify" data
and use that rate when calculating the baudadjust parameter.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-16 21:33:35 -04:00
Kevin O'Connor 4988ba9a71 stepcompress: Fix error causing queue to not be expanded in expand_queue()
The test to check if the queue only needed to be moved was not correct
and it could lead to a segfault if clean_queue() was called instead of
actually increasing the queue size.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-16 21:33:35 -04:00
Kevin O'Connor 3fa7da804d stepcompress: Check for invalid count in step_factor and step_sqrt
Check for an invalid count and report an error if found.  This
prevents some segfaults when count goes negative.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-16 21:33:15 -04:00
Kevin O'Connor af99ab1645 extruder: Create a new class and python file to track the printer extruder
Create a new python file (extruder.py) to control the extruder heater
and stepper motors.  This separates the extruder control logic from
the cartesian robot code - making it easier to customize both the
kinematic control of the robot as well as the extruder.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 22:49:02 -04:00
Kevin O'Connor 4a527a46ce stepper: Store max_velocity/max_accel instead of max_step_velocity/accel
All users of max_step_velocity and max_step_accel end up multiplying
by step_dist anyway, so it's easier to store max_velocity and
max_accel.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 22:49:02 -04:00
Kevin O'Connor 5829aa8bd7 toolhead: Avoid using a dummy_move for an empty move_queue
Explicitly check for when the move_queue is empty and only call
move.calc_junction() when there is a previous move.  This avoids the
need to create a dummy "sentinal" move object and it simplifies the
code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 22:49:01 -04:00
Kevin O'Connor 9bb1ae079f toolhead: Merge lookahead.py into toolhead.py
Remove the lookahead.py file and move its code directly into
toolhead.py.  The MoveQueue() class is small and tightly coupled to
the toolhead code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 22:49:01 -04:00
Kevin O'Connor e0a9a1b800 toolhead: Split toolhead code from cartesian.py to new file toolhead.py
Separate out the toolhead logic to its own python file.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 22:48:59 -04:00
Kevin O'Connor 861f5a5387 cartesian: Separate out cartesian robot handling from ToolHead class
Separate out the low-level stepper motor kinematics handling from the
ToolHead class into its own class.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 22:47:54 -04:00
Kevin O'Connor 20ae4e5d98 cartesian: Rename CartKinematics class to ToolHead
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 22:47:13 -04:00
Kevin O'Connor b3e8b430e5 cartesian: Do acceleration and lookahead on requested coordinates
Perform all acceleration calculations and lookahead checks in
millimeters using the cartesian coordinate system of the request.  The
conversion to step coordinates is now done at the time of the step
timing creation.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 22:47:08 -04:00
Kevin O'Connor ae8d57e650 stepcompress: Fix compress_bisect_add() infinite loop
At high step speeds, it is possible to exit the inner scan due to
integer truncation.  Always update minadd or maxadd so that the outer
loop always terminates.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-07-10 21:46:57 -04:00
Kevin O'Connor 409904c61c pins: Add Arduino Due pin name aliases
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-06-14 15:41:18 -04:00
Kevin O'Connor cc62a3dbf3 sam3x8e: Add initial support for Arduino Due boards
This adds basic support for running on the Atmel SAM3x8e
micro-controllers that are found in the Arudino Due boards.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-06-14 14:27:30 -04:00
Kevin O'Connor 343de9c454 serialhdl: Avoid using 1200 baud during serial reset
The Arduino Due uses a 1200 baud connection to signal an erase
sequence, so avoid it during normal serial resets.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-06-14 14:00:57 -04:00
Kevin O'Connor ff789058df console: Update the debugging console to support setting local varables
Add a "SET varname value" local command to the console.py script.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-06-13 23:18:58 -04:00
Kevin O'Connor 38f1d78e1b serialqueue: Add debugging helper functions for dumping a binary buffer
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-06-05 10:52:46 -04:00
Kevin O'Connor 3eafc83458 avr: Initial support for Atmel AT90USB1286 mcu
Add GPIO definitions for the AT90USB1286.  Add code for communicating
over USB port on AT90USB1286.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-06-05 10:52:45 -04:00
Kevin O'Connor f582a36e4d Initial commit of source code.
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-05-25 11:37:40 -04:00