Commit Graph

262 Commits

Author SHA1 Message Date
Kevin O'Connor 2cb935c300 mcu: No need to log mcu_stats debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:43:14 -04:00
Kevin O'Connor b9623c1128 klippy: Don't log stats when the printer is idle
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:38:37 -04:00
Kevin O'Connor 7a386cff7d mcu: Change "Synchronizing mcu clock" logging to debug
Always log the last synchronized clock during a shutdown event, and
use debug level for normal reports.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 10:06:11 -04:00
Kevin O'Connor 839725e3c5 queuelogger: Automatically roll log file
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-14 09:58:34 -04:00
Kevin O'Connor 8920479f85 klippy: Remove CLEAR_SHUTDOWN command
Advice users to issue a FIRMWARE_RESTART command on a printer shutdown
event, and remove support for CLEAR_SHUTDOWN.  A full mcu reset is
preferable and it simplifies the interface.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 14:53:41 -04:00
Kevin O'Connor 4c25eae9b4 mcu: Make sure a FIRMWARE_RESTART actually resets the mcu
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 14:29:18 -04:00
Kevin O'Connor daff83ee9a hub-ctrl: Add support for micro-controller reset via RPi usb power toggling
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 9f9e3e61d6 mcu: Support reset command
Extend the FIRMWARE_RESTART command so that it can use the firmware
"reset" command instead of the "arduino" mechanism.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 1592395036 reactor: Fix bug causing end() to not always work
Only set the self._process flag in run() not _dispatch_loop().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-13 13:20:13 -04:00
Kevin O'Connor 7b03b04c78 klippy: Support minimum/maximum value checks on configuration variables
Verify that numeric parameters are in a sane range when reading the
config.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-11 11:42:55 -04:00
Kevin O'Connor 1cdddeec30 stepcompress: Add comment on common suffixes and units
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 20:22:32 -04:00
Kevin O'Connor 657c908f88 stepcompress: Modify check_expand() into check_push()
Add the new item at the same time as checking if there is space in the
queue.

Also, update the default optimization level of c_helper.so to O2 to
improve the compiled code layout.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 19:05:04 -04:00
Kevin O'Connor d7a0e22d59 stepcompress: Remove step_dist from stepcompress_push_delta()
Pass the step direction explicitly to the low-level delta kinematic C
code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:08:42 -04:00
Kevin O'Connor 33b809714f delta: Do reverse direction checking in C code
Calculate where a tower must reverse direction during a move in the C
code instead of the delta.py kinematic code.  This simplifies the
python code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:05:41 -04:00
Kevin O'Connor b915a2ad7d delta: Make it clear that a "virtual tower" is created
The delta code calculates a "virtual tower" along the line of
movement.  Rework the variable names and comments to make it clear
that this is occurring.

It is not necessary to pass the start_pos variable to the C code as it
is simple to update the start_pos at the start of each movement.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 15:05:41 -04:00
Kevin O'Connor 85ed5cef7f stepcompress: Merge stepcompress_delta_const and stepcompress_delta_accel
It's not necessary to have separate C delta kinematic functions for
constant acceleration and constant velocity as constant velocity can
be obtained by using a constant acceleration of zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:47:00 -04:00
Kevin O'Connor df42b0d1ac stepcompress: Pass delta velocity and acceleration directly to C code
Update the C delta kinematic code to take velocity and acceleration
directly in step distances and clock ticks.  This simplifies the
mcu.py python code as it only needs to do unit and axis conversion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:43:48 -04:00
Kevin O'Connor 98add22891 stepcompress: Merge stepcompress_push_accel() and stepcompress_push_const()
It's not necessary to have separate C functions for constant
acceleration and constant velocity as constant velocity can be
obtained by using a constant acceleration of zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 14:43:25 -04:00
Kevin O'Connor 1d81bf5596 stepcompress: Pass constant velocity and acceleration directly to C code
Update the C code to take velocity and acceleration directly in step
distances and clock ticks.  This simplifies the mcu.py python code as
it only needs to do unit and axis conversion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:57:24 -04:00
Kevin O'Connor e4153a536f mcu: Change mcu_stepper.set_position() to take a location in millimeters
Update the set_position() method to convert from millimeters to
absolute step position.

Also, update PrinterStepper.get_homed_offset() and
mcu_stepper.get_commanded_position() to return millimeters.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:17 -04:00
Kevin O'Connor 79f31238b0 mcu: Don't export the commanded_position variable from mcu_stepper
Now that the kinematic classes call the mcu_stepper with millimeters
and seconds it is no longer necessary for them to directly access the
stepper's position in absolute steps.  Rename
mcu_stepper.commanded_position to mcu_stepper._commanded_pos to make
clear it is not a variable intended to be externally accessed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:17 -04:00
Kevin O'Connor 8c712d959d mcu: Pass delta velocity and acceleration directly to mcu_stepper
Rework the parameters of step_delta_const() and step_delta_accel() so
that they take velocity and acceleration directly in millimeters and
seconds.  This simplifies the delta.py kinematic code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:44:04 -04:00
Kevin O'Connor c4b1a79db2 mcu: Pass constant velocity and acceleration directly to mcu_stepper
Rename step_sqrt/step_factor to step_accel/step_const and have them
directly take the velocity and acceleration in millimeters and
seconds.  This simplifies the kinematic classes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:43:56 -04:00
Kevin O'Connor 47f12f107d stepcompress: Move stepcompress_push_* functions to their own section
This is only code movement; no code changes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-07 13:26:39 -04:00
Kevin O'Connor bfad970e4d mcu: Rename self.ffi_lib to self._ffi_lib
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-04 10:13:02 -04:00
Kevin O'Connor 49bdc6fbd1 corexy: Initial corexy kinematic implementation
Add initial support for corexy kinematics.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-03 17:27:14 -04:00
Kevin O'Connor 57f279677f endstop: Support halting more than one stepper on trigger
Extend the endstop code so that more than one stepper can be halted
during endstop homing.  Some kinematic setups (eg, corexy) require an
endstop to support this.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-03 17:27:10 -04:00
Kevin O'Connor 565861f680 reactor: Support pause() command even when the reactor is not running
If the reactor isn't running then implement pause using the system
sleep command.  This simplifies the users of pause().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-01 12:26:24 -04:00
Kevin O'Connor c0380d0280 stepper: Disable homing_endstop_accuracy errors on debug runs
If klippy is started in file output debugging, disable the
homing_endstop_accuracy error check.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-31 14:38:09 -04:00
Kevin O'Connor aa0f1aaeb2 toolhead: Increase the motor_off_time default to 10 minutes
Increase the default motor_off_time from 1 minute to 10 minutes.  The
small value is a common source of confusion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 14:09:17 -04:00
Kevin O'Connor 7fc9ba7d3a mcu: Log the mcu clock each time print_time is synchronized
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 12:51:10 -04:00
Kevin O'Connor 6de85d02ae serialqueue: Message receive_time must be taken after read()
The est_clock calculation code requires timestamps on status messages
to never be prior to the reception of the message.  The eventtime of
handle_message() is taken before the read() and there is a small
possibility that it could be inaccurate enough to corrupt the
est_clock calculation.  Take a new timestamp when storing receive_time
to prevent this.  This fix prevents some firmware "Move queue empty"
shutdowns.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 19:16:33 -04:00
Kevin O'Connor 1fbb36fa87 serialhdl: Make sure to calculate est_clock before connect() finishes
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:13:55 -04:00
Kevin O'Connor 3cafcc2bc7 serialqueue: Don't retransmit on a NAK if no sent data is pending
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:13:55 -04:00
Kevin O'Connor 8d92c898ee stepcompress: Always return 0 on negative number in safe_sqrt()
sqrt() of a negative number in the C code returns NaN.  This value
results in behavior that is difficult to debug.  Always return 0.0
instead as this results in better behavior that is easier to track
down.  Also, on some code paths, safe_sqrt is called on numbers that
are multiplied by very large amounts (eg, 16000000**2) and thus
distinguishing between large and small negative numbers is difficult.
For now, report in the log if the value is below -0.001.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-22 10:54:53 -04:00
Kevin O'Connor 9bf73cd72d extruder: Make sure EXTRUDE_DIFF_IGNORE doesn't trigger due to rounding
The code disables lookahead between two extruding moves with
significantly different extrude ratios.  Unfortunately, it was
possible for very tiny moves to show different extrude ratios just due
to how the slicer implements rounding when it produces the gcode.
Allow lookahead to be enabled between moves with extrude ratios that
are different if they don't noticeably produce more or less extrusion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-20 14:39:06 -04:00
Kevin O'Connor f97cf5c3b6 extruder: Avoid maximum extrude cross section errors on infinitesimal moves
Be less likely to raise a "Move exceeds maximum extrusion cross
section" error on very short moves.  It's okay to extrude a little
extra plastic on moves shorter than the nozzle diameter.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-19 21:38:59 -04:00
Kevin O'Connor 5ff2d5aee6 mcu: Defer MCU_adc register_msg until ready to receive messages
Register the callback handler only after it's required state is setup.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 14:41:26 -04:00
Kevin O'Connor 1f474742eb klippy: Log python info at start of log
Log the python version and startup command parameters to the log.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 14:41:25 -04:00
Kevin O'Connor 0041a0079d stepcompress: Improve check_line() error messages
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:25 -04:00
Kevin O'Connor 9bb8b0c622 toolhead: Don't raise exception from force_shutdown
Catch and ignore any exceptions when trying to shutdown the printer in
toolhead.force_shutdown() - there's a good chance an exception will be
raised as this method is often called after an invalid internal state
is found.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:25 -04:00
Kevin O'Connor df6d3107f2 stepper: Fix set_min_stop_interval() calculation
The previous calculation was only valid if the stepper is always
commanded to a position that is an exact multiple of the
step_distance.  The safety check was programmed with a value too large
for other commanded positions, which could result in "No next step"
errors.  Fix by changing the calculation to use the worst case
scenario.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:09 -04:00
Kevin O'Connor cbdc54843d gcode: Catch common gcode parameter errors
Don't force a firmware shutdown on a simple gcode parse error.
Instead, report the error back to the user and otherwise ignore the
command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:13:36 -04:00
Kevin O'Connor d2027cb4a9 serialhdl: Catch SerialException as well as OSError on serial open
Catch the right exceptions so that a retry is possible when attempting
to open the serial port.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 12:49:15 -04:00
Kevin O'Connor e60779bfe1 heater: Force set_pwm of zero when target_temp is zero
Fix a corner case where a residual in the PID could cause a non-zero
pwm request even when the target_temp is zero.  (Which could lead to a
firmware "Missed scheduling of next pwm event" shutdown.)

Simplify the logic for suppressing duplicate pwm updates and make sure
a zero target_temp always results in a zero pwm update on the
following set_pwm calculation.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 12:49:15 -04:00
Kevin O'Connor f66b1ac450 heater: Add support for AD595 type sensors
Add support for sensor chips that produce a voltage that linearly
scales with temperature.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:48:30 -04:00
Kevin O'Connor ff6a96665a heater: Rename thermistor_type config name to sensor_type
Rename the thermistor_type and thermistor_pin config variables to
sensor_type and sensor_pin.  This is in preparation for support of
sensors beyond thermistors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:46:33 -04:00
Kevin O'Connor 4388a294a4 heater: Handle case where min adc value is less than max adc value
When using a sensor that isn't a thermisistor, the maximum and minimum
adc values may be swapped - handle that case.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:44:53 -04:00
Kevin O'Connor d21b9280f0 klippy: Eliminate high-level build_config phase
Now that the mcu objects can be created prior to connecting to the
mcu, it is no longer necessary to separate the init and build_config
phases in the high-level code.  Move the mcu objection creation from
the build_config phase to the init phase and eliminate the
build_config phase.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 92649332ce mcu: Delay setting of mcu_stepper.min_stop_interval
Create a separate callback for setting the min_stop_interval.

Also, move the setting of the stepper max_error from the stepper
configs to the mcu config and rename it to max_stepper_error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00