manual_probe: Add a helper script for performing manual Z probing

Add MANUAL_PROBE and Z_ENDSTOP_CALIBRATE commands.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
This commit is contained in:
Kevin O'Connor 2019-02-06 18:50:00 -05:00
parent 805e56008f
commit d14a53e160
3 changed files with 181 additions and 0 deletions

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@ -118,6 +118,23 @@ The following standard commands are supported:
- `STEPPER_BUZZ STEPPER=<config_name>`: Move the given stepper forward
one mm and then backward one mm, repeated 10 times. This is a
diagnostic tool to help verify stepper connectivity.
- `MANUAL_PROBE [SPEED=<speed>]`: Run a helper script useful for
measuring the height of the nozzle at a given location. If SPEED is
specified, it sets the speed of TESTZ commands (the default is
5mm/s). During a manual probe, the following additional commands are
available:
- `ACCEPT`: This command accepts the current Z position and
concludes the manual probing tool.
- `ABORT`: This command terminates the manual probing tool.
- `TESTZ Z=<value>`: This command moves the nozzle up or down by the
amount specified in "value". For example, `TESTZ Z=-.1` would move
the nozzle down .1mm while `TESTZ Z=.1` would move the nozzle up
.1mm. The value may also be `+`, `-`, `++`, or `--` to move the
nozzle up or down an amount relative to previous attempts.
- `Z_ENDSTOP_CALIBRATE [SPEED=<speed>]`: Run a helper script useful
for calibrating a Z position_endstop config setting. See the
MANUAL_PROBE command for details on the parameters and the
additional commands available while the tool is active.
- `RESTART`: This will cause the host software to reload its config
and perform an internal reset. This command will not clear error
state from the micro-controller (see FIRMWARE_RESTART) nor will it

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@ -0,0 +1,163 @@
# Helper script for manual z height probing
#
# Copyright (C) 2019 Kevin O'Connor <kevin@koconnor.net>
#
# This file may be distributed under the terms of the GNU GPLv3 license.
import logging, bisect
import homing
class ManualProbe:
def __init__(self, config):
self.printer = config.get_printer()
# Register commands
self.gcode = self.printer.lookup_object('gcode')
self.gcode.register_command('MANUAL_PROBE', self.cmd_MANUAL_PROBE,
desc=self.cmd_MANUAL_PROBE_help)
self.z_position_endstop = None
if config.has_section('stepper_z'):
zconfig = config.getsection('stepper_z')
if zconfig.get_prefix_options('position_endstop'):
self.z_position_endstop = zconfig.getfloat('position_endstop')
self.gcode.register_command(
'Z_ENDSTOP_CALIBRATE', self.cmd_Z_ENDSTOP_CALIBRATE,
desc=self.cmd_Z_ENDSTOP_CALIBRATE_help)
def manual_probe_finalize(self, kin_pos):
if kin_pos is not None:
self.gcode.respond_info("Z position is %.3f" % (kin_pos[2],))
cmd_MANUAL_PROBE_help = "Start manual probe helper script"
def cmd_MANUAL_PROBE(self, params):
ManualProbeHelper(self.printer, params, self.manual_probe_finalize)
def z_endstop_finalize(self, kin_pos):
if kin_pos is None:
return
z_pos = self.z_position_endstop - kin_pos[2]
self.gcode.respond_info(
"stepper_z: position_endstop: %.3f\n"
"The SAVE_CONFIG command will update the printer config file\n"
"with the above and restart the printer." % (z_pos,))
configfile = self.printer.lookup_object('configfile')
configfile.set('stepper_z', 'position_endstop', "%.3f" % (z_pos,))
cmd_Z_ENDSTOP_CALIBRATE_help = "Calibrate a Z endstop"
def cmd_Z_ENDSTOP_CALIBRATE(self, params):
ManualProbeHelper(self.printer, params, self.z_endstop_finalize)
Z_BOB_MINIMUM = 0.500
BISECT_MAX = 0.200
# Helper script to determine a Z height
class ManualProbeHelper:
def __init__(self, printer, params, finalize_callback):
self.printer = printer
self.finalize_callback = finalize_callback
self.gcode = self.printer.lookup_object('gcode')
self.toolhead = self.printer.lookup_object('toolhead')
self.speed = self.gcode.get_float("SPEED", params, 5.)
self.past_positions = []
self.last_toolhead_pos = self.last_kinematics_pos = None
# Register commands
try:
self.gcode.register_command('ACCEPT', self.cmd_ACCEPT,
desc=self.cmd_ACCEPT_help)
except self.gcode.error as e:
self.gcode.respond_error(
"Already in a manual Z probe. Use ABORT to abort it.")
self.finalize_callback(None)
return
self.gcode.register_command('NEXT', self.cmd_ACCEPT)
self.gcode.register_command('ABORT', self.cmd_ABORT,
desc=self.cmd_ABORT_help)
self.gcode.register_command('TESTZ', self.cmd_TESTZ,
desc=self.cmd_TESTZ_help)
self.gcode.respond_info(
"Starting manual Z probe. Use TESTZ to adjust position.\n"
"Finish with ACCEPT or ABORT command.")
self.report_z_status()
def get_kinematics_pos(self):
toolhead_pos = self.toolhead.get_position()
if toolhead_pos == self.last_toolhead_pos:
return self.last_kinematics_pos
self.toolhead.get_last_move_time()
kin_pos = self.toolhead.get_kinematics().calc_position()
self.last_toolhead_pos = toolhead_pos
self.last_kinematics_pos = kin_pos
return kin_pos
def move_z(self, z_pos):
curpos = self.toolhead.get_position()
try:
if curpos[2] - z_pos < Z_BOB_MINIMUM:
curpos[2] = z_pos + Z_BOB_MINIMUM
self.toolhead.move(curpos, self.speed)
curpos[2] = z_pos
self.toolhead.move(curpos, self.speed)
except homing.EndstopError as e:
self.finalize(False)
raise self.gcode.error(str(e))
def report_z_status(self, warn_no_change=False, prev_pos=None):
# Get position
kin_pos = self.get_kinematics_pos()
z_pos = kin_pos[2]
if warn_no_change and z_pos == prev_pos:
self.gcode.respond_info(
"WARNING: No change in position (reached stepper resolution)")
# Find recent positions that were tested
pp = self.past_positions
next_pos = bisect.bisect_left(pp, z_pos)
prev_pos = next_pos - 1
if next_pos < len(pp) and pp[next_pos] == z_pos:
next_pos += 1
prev_str = next_str = "??????"
if prev_pos >= 0:
prev_str = "%.3f" % (pp[prev_pos],)
if next_pos < len(pp):
next_str = "%.3f" % (pp[next_pos],)
# Find recent positions
self.gcode.respond_info("Z position: %s --> %.3f <-- %s" % (
prev_str, z_pos, next_str))
cmd_ACCEPT_help = "Accept the current Z position"
def cmd_ACCEPT(self, params):
self.finalize(True)
cmd_ABORT_help = "Abort manual Z probing tool"
def cmd_ABORT(self, params):
self.finalize(False)
cmd_TESTZ_help = "Move to new Z height"
def cmd_TESTZ(self, params):
# Store current position for later reference
kin_pos = self.get_kinematics_pos()
z_pos = kin_pos[2]
pp = self.past_positions
insert_pos = bisect.bisect_left(pp, z_pos)
if insert_pos >= len(pp) or pp[insert_pos] != z_pos:
pp.insert(insert_pos, z_pos)
# Determine next position to move to
req = self.gcode.get_str("Z", params)
if req in ('+', '++'):
check_z = 9999999999999.9
if insert_pos < len(self.past_positions) - 1:
check_z = self.past_positions[insert_pos + 1]
if req == '+':
check_z = (check_z + z_pos) / 2.
next_z_pos = min(check_z, z_pos + BISECT_MAX)
elif req in ('-', '--'):
check_z = -9999999999999.9
if insert_pos > 0:
check_z = self.past_positions[insert_pos - 1]
if req == '-':
check_z = (check_z + z_pos) / 2.
next_z_pos = max(check_z, z_pos - BISECT_MAX)
else:
next_z_pos = z_pos + self.gcode.get_float("Z", params)
# Move to given position and report it
self.move_z(next_z_pos)
self.report_z_status(next_z_pos != z_pos, z_pos)
def finalize(self, success):
self.gcode.register_command('ACCEPT', None)
self.gcode.register_command('NEXT', None)
self.gcode.register_command('ABORT', None)
self.gcode.register_command('TESTZ', None)
kin_pos = None
if success:
kin_pos = self.get_kinematics_pos()
self.finalize_callback(kin_pos)
def load_config(config):
return ManualProbe(config)

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@ -239,6 +239,7 @@ class ToolHead:
self.move_queue.set_flush_time(self.buffer_time_high)
self.printer.try_load_module(config, "idle_timeout")
self.printer.try_load_module(config, "statistics")
self.printer.try_load_module(config, "manual_probe")
# Setup iterative solver
ffi_main, ffi_lib = chelper.get_ffi()
self.cmove = ffi_main.gc(ffi_lib.move_alloc(), ffi_lib.free)