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fan: Add off_below option for fans (#1897) 

Below off_below the fan will be turned off. When configured correctly this
can prevent stalling, which may lead to overheating and failed fans. To
simplify calibration and use of this setting, off_below is applied in the
input duty cycle domain, prior to any scaling due to e.g. max_power.

Signed-off-by: Nicholas Seckar <nseckar@gmail.com>
This commit is contained in:
Nicholas Seckar 2019-10-03 14:59:03 -07:00 committed by KevinOConnor
parent 27717440aa
commit 004edb9613
2 changed files with 17 additions and 0 deletions
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13
config/example.cfg
View File

@ -259,6 +259,19 @@ pin: ar9
#kick_start_time: 0.100 #kick_start_time: 0.100
# Time (in seconds) to run the fan at full speed when first enabling # Time (in seconds) to run the fan at full speed when first enabling
# it (helps get the fan spinning). The default is 0.100 seconds. # it (helps get the fan spinning). The default is 0.100 seconds.
#off_below: 0.0
# The minimum input speed which will power the fan (expressed as a
# value from 0.0 to 1.0). When a speed lower than off_below is
# requested the fan will instead be turned off. This setting may be
# used to prevent fan stalls and to ensure kick starts are
# effective. The default is 0.0.
#
# This setting should be recalibrated whenever max_power is adjusted.
# To calibrate this setting, start with off_below set to 0.0 and the
# fan spinning. Gradually lower the fan speed to determine the lowest
# input speed which reliably drives the fan without stalls. Set
# off_below to the duty cycle corresponding to this value (for
# example, 12% -> 0.12) or slightly higher.
# Micro-controller information. # Micro-controller information.
[mcu] [mcu]

4
klippy/extras/fan.py
View File

@ -16,6 +16,8 @@ class PrinterFan:
self.max_power = config.getfloat('max_power', 1., above=0., maxval=1.) self.max_power = config.getfloat('max_power', 1., above=0., maxval=1.)
self.kick_start_time = config.getfloat('kick_start_time', 0.1, self.kick_start_time = config.getfloat('kick_start_time', 0.1,
minval=0.) minval=0.)
self.off_below = config.getfloat(
'off_below', default=0., minval=0., maxval=1.)
ppins = printer.lookup_object('pins') ppins = printer.lookup_object('pins')
self.mcu_fan = ppins.setup_pin('pwm', config.get('pin')) self.mcu_fan = ppins.setup_pin('pwm', config.get('pin'))
self.mcu_fan.setup_max_duration(0.) self.mcu_fan.setup_max_duration(0.)
@ -29,6 +31,8 @@ class PrinterFan:
def handle_request_restart(self, print_time): def handle_request_restart(self, print_time):
self.set_speed(print_time, 0.) self.set_speed(print_time, 0.)
def set_speed(self, print_time, value): def set_speed(self, print_time, value):
if value < self.off_below:
value = 0.
value = max(0., min(self.max_power, value * self.max_power)) value = max(0., min(self.max_power, value * self.max_power))
if value == self.last_fan_value: if value == self.last_fan_value:
return return